engine oil LAMBORGHINI GALLARDO 2009 User Guide
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I = Inspection and any additional service if required NOTE: Date:
A = Adjustment
R = Replacement Stamp and signature:
7 K R X J K Q R W V W U L F W O \ Q H F H V V D U \ W K H V H R S H U D W L R Q V D U H U H F R P P H Q G H G L I W K H F D U K D V E H H Q R I W H Q G U L Y H Q R Q G X V W \ U R D G V R U L Q G L I ¿ F X O W U R D G W U D I ¿ F F R Q G L W L R Q , I W K H V H R S H U D W L R Q V D U H Q R W F D U U L H G R X W G X U L Q J W K H Z D U U D Q W \ S H U L R G W K H Z D U U D Q W \ Z L O O 1 2 7 O D S V H
7 K H P L Q L P X P G H D G O L Q H I R U W K H V H R S H U D W L R Q V L V W K H R Q H U H T X L U H G E \ / D P E R U J K L Q L E X W L W P D \ E H Q H F H V V D U \ W R U H V S H F W G L I I H U H Q W G H D G O L Q H V D F F R U G L Q J W R W K H O D Z V L Q I R U F H L Q W K H & R X Q W U \ R I Y H K L F O H U H J L V W U D W L R Q
5 H S O D F H F O X W F K L I G L V F Z H D U G H W H F W H G Z L W K W K H G L D J Q R V W L F L Q V W U X P H Q W L V K L J K H U W K D Q P P
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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I Fuel evaporative emission control system
I Engine oil emission recirculation control system
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I Front and rear suspension articulated joints: Y L V X D O L Q V S H F W L R Q D Q G F K H F N W R U T X H L V F R U U H F W
Page 196 of 1659
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7 \ S H ' H V F U L S W L R Q 2 . 1 2 5 H F W L ¿ H G
I = Inspection and any additional service if required NOTE: Date:
A = Adjustment
R = Replacement Stamp and signature:
7 K R X J K Q R W V W U L F W O \ Q H F H V V D U \ W K H V H R S H U D W L R Q V D U H U H F R P P H Q G H G L I W K H F D U K D V E H H Q R I W H Q G U L Y H Q R Q G X V W \ U R D G V R U L Q G L I ¿ F X O W U R D G W U D I ¿ F F R Q G L W L R Q , I W K H V H R S H U D W L R Q V D U H Q R W F D U U L H G R X W G X U L Q J W K H Z D U U D Q W \ S H U L R G W K H Z D U U D Q W \ Z L O O 1 2 7 O D S V H
7 K H P L Q L P X P G H D G O L Q H I R U W K H V H R S H U D W L R Q V L V W K H R Q H U H T X L U H G E \ / D P E R U J K L Q L E X W L W P D \ E H Q H F H V V D U \ W R U H V S H F W G L I I H U H Q W G H D G O L Q H V D F F R U G L Q J W R W K H O D Z V L Q I R U F H L Q W K H & R X Q W U \ R I Y H K L F O H U H J L V W U D W L R Q
5 H S O D F H F O X W F K L I G L V F Z H D U G H W H F W H G Z L W K W K H G L D J Q R V W L F L Q V W U X P H Q W L V K L J K H U W K D Q P P
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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( Q J L Q H
I Fuel evaporative emission control system
I Engine oil emission recirculation control system
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I Front and rear suspension articulated joints: Y L V X D O L Q V S H F W L R Q D Q G F K H F N W R U T X H L V F R U U H F W
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A
Fig.1
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 H P R Y L Q J W K H F D U H Q J L Q H
7 K L V R S H U D W L R Q U H T X L U H V D F D U O L I W D Q G D K R L V W Z L W K D U R F N L Q J O H Y H U D Q G F K D L Q V W R V O L Q J W K H H Q J L Q H F W R E H ¿ [ H G R Q W K H H [ K D X V W P D Q L I R O G K R R N V
7 K H H Q J L Q H G U L Y H D V V H P E O \ F D Q E H U H P R Y H G I U R P W K H U H D U S D U W R I W K H Y H K L F O H R Q F H L W K D V E H H Q F R U U H F W O \ V O X Q J E \ P H D Q V R I D K R L V W D Q G R Q F H D O O W K H P H F K D Q L F D O H O H P H Q W V Z L U L Q J K D U Q H V V H V S L S H V D Q G K R V H V Z K L F K F R Q Q H F W L W W R W K H F K D V V L V E R G \ K D Y H E H H Q G L V F R Q Q H F W H G
3 U H O L P L Q D U \ R S H U D W L R Q V• Disconnect the battery (091503).
• Lift the vehicle on the car lift (000000).
• 5 H P R Y H W K H F D U À R R U V (082503).
• Remove the rear wheels (060103).
• Remove the rear combination lights (094503).
• Remove the rear bumper (080703).
• Disassemble the engine hood (082703).
• Remove the internal panels of the engine compartment and the corresponding support brackets (081303).
• Disassemble the rear wheel arch (082103).
• Disassemble the upper panel (081303).
• 5 H P R Y H W K H D L U ¿ O W H U D V V H P E O \ (013303).
• Remove the exhaust silencer (025103).
• Remove the rear torsion bar (051003).
' L V D V V H P E O L Q J W K H H Q J L Q H Disassembling the engine cross member 1. Remove the 8 lateral screws (4 per side) ( A-Fig.1).
7 R U H D F K W K H ¿ [ L Q J V F U H Z V R I W K H H Q J L Q H F U R V V P H P E H U \ R X K D Y H W R U H P R Y H
• power steering oil tank and its support bracket (042303).
• vacuum tank and its support bracket (061103).
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Fig.2 Fig.3
%
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
2. Disconnect the wiring harness ( % ) L J ) from the cross member by removing its mounting clamps.
• Remove the engine oil tank (011503).
3. Remove the cross member spacers ( C-Fig.3) positioned in the 4 cross member support points on the chassis.
Set aside the spacers and put them back in the same position when assembling.
4. Remove the cross member.
• Empty the coolant tank (012107).
• Empty the air conditioning system tank (026007).
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C3C9C15C10C4
C1C7C13C12C6
C2
C8C14C16C11C5
B
Fig.1
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H K H D G V 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the engine (010003)
• Disassemble the Exhaust manifold (013103)
• Disassemble the coils (090503)
• Disassemble the variable valve timing mechanisms (011603)
Adopt the safety procedure to reduce the fuel pressure in the supply circuit (012803).
' L V D V V H P E O L Q J W K H U L J K W D Q G O H I W K H D G F R Y H U V 1. Disconnect the supply circuit pipe ( A-Fig.1) from the high pressure pump.
2. Free the 2 head covers ( B-Fig.1) from the 2 heads (one cover per head) by removing all 32 screws (16 screws
per cover).
5 H P R Y H W K H V F U H Z V R I H D F K K H D G I R O O R Z L Q J W K H D V F H Q G L Q J R U G H U I U R P & W R & V K R Z Q L Q ) L J
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Fig.1
A
Fig.2
C3C1C7C9C5C11
C12C6C4C2C8C10
B
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the heads $ V V H P E O L Q J W K H K H D G J D V N H W 1. Position the gaskets ( A-Fig.1) on the 2 cylinder banks (1 gasket per cylinder bank), positioning them correctly
using the centering dowels.
Assembling the heads2. Position the 2 heads ( B-Fig.2) on the respective cylinder banks.
3. Secure the heads to the crankcase by means of the 12 screws, following the ascending order from C1toC12
shown in Fig.2.
Use engine oil in advance to lubricate the thread of the screws.
7 L J K W H Q L Q J W R U T X H R I V F U H Z V W L J K W H Q L Q J W R U T X H F .
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Fig.7
M13M7M2M8M14
M11M5M4M10M16
M12
M6M1M3M9M15
L 1
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ V V H P E O L Q J W K H U L J K W D Q G O H I W K H D G F R Y H U V 1. Assemble the 2 head covers ( L-Fig.7) on the 2 heads (one cover per head).
2. Tighten the 2 covers using the 32 screws (16 screws per cover).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
7 L J K W H Q W K H V F U H Z V R I H D F K K H D G I R O O R Z L Q J W K H D V F H Q G L Q J R U G H U I U R P 0 W R 0 V K R Z Q L Q ) L J
3 O D F H W K H E X V K L Q J V D Q G V S H F L D O J D V N H W V E H W Z H H Q W K H V F U H Z V Z K H Q W L J K W H Q L Q J
3. Connect the supply circuit pipe to the high pressure pump ( 1 ) L J ).
) D V W H Q L Q J W K H X Q L R Q W L J K W H Q L Q J W R U T X H G .
• Assemble the variable valve timing mechanisms
• Assemble the coils
• Assemble the exhaust manifolds
• Assemble the engine
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Fig.1
BAC
C
C
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ ' L V D V V H P E O L Q J W K H F U D Q N V K D I W D Q G E H D U L Q J V 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the engine (010003).
• Disassemble the exhaust manifold (013103).
• Disassemble the coils (090503)
• Disassemble the variable valve timing mechanisms (011603).
• Disassemble the heads (010303).
• Disassemble the oil pump (011503).
' L V D V V H P E O L Q J W K H F U D Q N V K D I W D Q G E H D U L Q J V1. Loosen the 20 screws ( A-Fig.1) securing the timing system cover.
2. Loosen the 6 crosshead screws ( B-Fig.1) securing the timing system cover.
3. Tighten the 4 screws in the relevant threads ( C-Fig.1) so the timing system cover can be raised .
4. Remove the chains that transmit motion to the camshafts.
The chain transmitting motion to the right camshafts is shorter than the left chain.
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V A)
& U D Q N V K D I W D Q G E H D U L Q J V
% & U D Q N V K D I W R L O V H D O
Page 246 of 1659
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L714 01 05 03
Fig.2
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Fig.3
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Completely upturn the engine.
4. / R R V H Q W K H ¿ [ L Q J V F U H Z V ' ) L J ) and remove the alternator support.
5. Loosen the 20 crosshead screws ( ( ) L J ) securing the oil pan to the crankcase.
Page 256 of 1659
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L714 01 05 05
) L J
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Fig.7
Q
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tighten the 20 crosshead screws ( Q-Fig.7) securing the oil pan to the crankcase.
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H F
Completely upturn the engine.
10. 3 R V L W L R Q W K H D O W H U Q D W R U V X S S R U W D Q G W L J K W H Q W K H ¿ [ L Q J V F U H Z V 5 ) L J ).