ECU LAMBORGHINI GALLARDO 2009 Workshop Manual
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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B) Disassembling the accelerator pedal cluster
$ ' L V D V V H P E O L Q J W K H E U D N H F O X W F K S H G D O F O X V W H U P D Q X D O J H D U E R [ Y H U V L R Q R Q O \ 3 U H O L P L Q D U \ R S H U D W L R Q V •
Disassemble the instrument cluster grille .
• Disassemble the instrument cluster .
• Disassemble the driver side dashboard assembly .
• Disassemble the brake booster reservoir .
Disassembly
1. Detach the pedal cluster support ( A-Fig.1) by unscrewing the 4 mounting screws ( B-Fig.1).
2. Remove the pedal cluster.
To disassemble the pedal from the pedal cluster:
3.Detach the spring ( C-Fig.2) connecting the pedal cluster support to the pedal (1 spring for automatic gearboxes,
2 springs for manual gearboxes).
4. Remove the pin ( D-Fig.2) and secure the journal ( E-Fig.2) between the pedal cluster and the connecting rod
( F-Fig.2 ).
5. Unscrew the screw ( G-Fig.1) securing the pedal cluster shaft.
Remove the pedal ( H-Fig.1) (2 pedals for manual gearboxes).
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7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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$ $ V V H P E O L Q J W K H E U D N H F O X W F K S H G D O F O X V W H U P D Q X D O J H D U E R [ Y H U V L R Q R Q O \
B) Assembling the accelerator pedal cluster
$ $ V V H P E O L Q J W K H E U D N H F O X W F K S H G D O F O X V W H U P D Q X D O J H D U E R [ Y H U V L R Q R Q O \
To assemble the pedal on the pedal cluster:
1.
Position the pedal ( A-Fig.1) (1 pedal for automatic gearboxes, 2 for manual gearboxes) and insert the shaft.
2. Secure the shaft using the screw ( B-Fig.2).
3. Secure the connecting rod ( C-Fig.2) to the pedal using the journal ( D-Fig.2) with the mounting pin ( E-Fig.2).
4. Connect the pedal to the support using the spring ( F-Fig.2) (1 spring for E-Gear cars, 2 for manual gearbox
cars).
To assemble the entire pedal cluster on the car:
5. Secure the pedal cluster support ( G-Fig.1 W R W K H F D U À R R U X V L Q J W K H V F U H Z V H-Fig.1).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
6. Run a brake pedal test .
• Assemble the brake booster reservoir .
• Assemble the driver side dashboard assembly .
• Assemble the instrument cluster .
• Assemble the instrument cluster grille .
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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% ' L V D V V H P E O L Q J W K H O R F N F R Y H U V
There are 4 lock covers inside the luggage compartment:
B1) 2 side lock covers ( $ ) L J )
B2) one front lock cover ( % ) L J )
B3) one rear lock cover ( & ) L J )
% 6 L G H O R F N F R Y H U V
3 U H O L P L Q D U \ R S H U D W L R Q V•Disassemble the front bonnet support pistons 3 R L Q W $ .
' L V D V V H P E O L Q J W K H V L G H O R F N F R Y H U V
1. Unscrew the piston mounting pawl ( ' ) L J ).
2. Unscrew the screws ( ( ) L J ) securing the side lock covers to the luggage compartment.
% ) U R Q W O R F N F R Y H U
3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the front bonnet support pistons 3 R L Q W $ .
• Remove the 2 side lock covers 3 R L Q W % .
' L V D V V H P E O L Q J W K H V L G H O R F N F R Y H U V 1. Unscrew the screws ( ) ) L J ) securing the front lock cover to the luggage compartment.
% 5 H D U O R F N F R Y H U
3 U H O L P L Q D U \ R S H U D W L R Q V•Disassemble the front bonnet support pistons 3 R L Q W $ .
• Remove the 2 side lock covers 3 R L Q W % .
• Disassemble the windshield wipers (095503).
' L V D V V H P E O L Q J W K H V L G H O R F N F R Y H U V 1. Unscrew the screws that secure the rear lock cover to the luggage compartment.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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& ' L V D V V H P E O L Q J W K H O X J J D J H F R P S D U W P H Q W O R F N 3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the front lock cover 3 R L Q W % .
' L V D V V H P E O L Q J W K H O X J J D J H F R P S D U W P H Q W O R F N 1. Unscrew the 4 screws securing the luggage compartment lock ( $ ) L J ) to the car and disconnect the wire that
opens the lock.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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( ' L V D V V H P E O L Q J W K H O X J J D J H F R P S D U W P H Q W 1. Unscrew the 4 screws ( $ ) L J ) securing the luggage compartment to the chassis.
2. Lift the luggage compartment and disconnect the luggage compartment light connector ( % ) L J 6).
3. Remove the luggage compartment.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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% $ V V H P E O L Q J W K H O R F N F R Y H U V
There are 4 lock covers inside the luggage compartment:
B1) 2 side lock covers ( $ ) L J )
B2) one front lock cover ( % ) L J )
B3) one rear lock cover ( & ) L J )
% 6 L G H O R F N F R Y H U V
1. Secure the side lock covers to the luggage compartment using the screws ( ' ) L J ).
2. Tighten the piston mounting pawl ( ( ) L J ).
• Assemble the front bonnet support pistons 3 R L Q W $ .
% ) U R Q W O R F N F R Y H U
1. Secure the front lock cover to the chassis using the screws ( ) ) L J ).
• Assemble the 2 side lock covers 3 R L Q W % .
• Assemble the front bonnet support pistons 3 R L Q W $ .
% 5 H D U O R F N F R Y H U
1. Secure the rear lock cover to the luggage compartment using the screws.
• Assemble the 2 side lock covers 3 R L Q W % .
• Assemble the front bonnet support pistons 3 R L Q W $ .
• Assemble the windshield wipers (095505).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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& $ V V H P E O L Q J W K H O X J J D J H F R P S D U W P H Q W O R F N 1. Secure the luggage compartment lock ( $ ) L J ) to the car using the 4 screws and connect the wire that opens
the lock.
• Assemble the front lock cover 3 R L Q W % .
& $ 8 7 , 2 1 : K H Q D V V H P E O \ K D V E H H Q F R P S O H W H G H Q V X U H W K H O R F N I X Q F W L R Q V F R U U H F W O \ 7 R F K H F N W K H O R F N S U R F H H G D V I R O O R Z V F O R V H W K H O X J J D J H F R P S D U W P H Q W E R Q Q H W D Q G H Q V X U H L W L V S H U I H F W O \ F O R V H G $ F W R Q W K H µ R S H Q
luggage compartment’ control located inside the car and try to gently lift the bonnet to ensure the safety O R F N I X Q F W L R Q V
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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( $ V V H P E O L Q J W K H O X J J D J H F R P S D U W P H Q W 1.
Insert the luggage compartment into its housing.
2. Connect the luggage compartment light connector ( A ) L J 5).
3. Secure the luggage compartment to the car using the 4 screws ( % ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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) $ V V H P E O L Q J W K H I U R Q W E R Q Q H W 1. Secure the front bonnet ( $ ) L J ) to the 2 hinges ( % ) L J ) using the 2 screws ( & ) L J ) (2 screws for each
hinge).
Assemble the front bonnet support pistons 3 R L Q W $ .
$ O Z D \ V F K H F N W K D W W K H E R Q Q H W O R F N I X Q F W L R Q V F R U U H F W O \
& K H F N W K D W W K H U H D U K R R G L V F R U U H F W O \ D O L J Q H G Z L W K W K H R W K H U E R G \ F R P S R Q H Q W V
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B
Fig.1
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
A) Rear bumper 1. Position the rear bumper complete with the terminals.
2. Secure all of the screws ( A-Fig.1) of the rear bumper on the cross member, those near the wheel arch ( B-Fig.1)
and the lower ones ( C-Fig.1).
3. Align the rear bumper with fender (080702).
• Assemble the rear wheels (060105).
• Assemble the rear wheel stone guards (082105).
• Assemble the center grille (081305).