clutch LAMBORGHINI GALLARDO 2009 Owner's Guide

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The “Basic setting” function allows you to make the initial settings on the selected control unit (E-GEAR).
The settings are divided into 7 different block numbers (Routines). Clutch Kiss Point Self tuning (Routine 1)
1RWH
Routine 1 is performed when: • the clutch is replaced
• the E-gear control unit is replaced
• the gearbox is removed and reassembled
• Turn the ignition key to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select routine 1 inside the block number ( A-Fig.9).
• Start the engine and bring water temperature to > 60°C.
• Start the connection (
) and press the start push-button ( B-Fig.9).
Routine 1 readapts the position of the clutch and calculates the correct Kiss Point value.
line 1 displays the operation result:
0 = positive result (Kiss Point successfully calculated)
255 = non-compliant result
line 2 displays the Kiss Point value at the end of the procedure
line 3 displays the engine speed, expressed in rpm
line 4 displays the clutch speed, expressed in rpm (the value ranges between 0 and 130); the speed at the time
when the clutch starts to transmit the engine’s motion.
The system performs the approach operation 10 times in order to properly calibrate the Kiss Point
value.
In order to store the Kiss Point value that has just been calculated in the system, turn the ignition key to OFF and
wait about one minute to allow the control unit to turn itself off (check this value in MWB 10).
:KHQWKHSURFHGXUHLV¿QLVKHGWKHV\VWHPDOZD\VDXWRPDWLFDOO\UHVWRUHVWKH.LVV3RLQWYDOXHHYHU\WLPHWKHYHKLFOH is started (when certain temperature and operating conditions are reached) to keep the pickup of the vehicle in
optimum condition according to clutch wear.

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Grid Self tuning (Routine 2)
1RWH
Routine 2 is performed when: • the clutch is replaced
• the E-gear control unit is replaced
• the gearbox is removed and reassembled
• Turn the ignition key to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select routine 2 inside the block number ( A-Fig.10).
• Start the connection (
) and press the start push-button ( B-Fig.10).
Routine 2 lets you set the engagement /selection grid regarding the gears.
line 1 the values “1” and “2” indicating the odd and even gears, respectively, that are engaged are displayed
intermittently during operation.
it displays the following values at the end of the operation:
14 = positive result (engagement /selection grid performed)
8 = non-compliant result (grid not performed due to electrical problems)
9 = non-compliant result (grid not performed because idle gears are not found)
line 2 displays the operation result:
0 = unacceptable grid
1 = acceptable grid
In order to store the grid value, turn the ignition key to OFF and wait for approx. 1 minute to allow the control unit to
turn off (check this value in MWB 64).

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Clutch Characteristic Self tuning (Routine 3) (adaptation to degree of deterioration)
1RWH
Routine 3 is performed when: • the clutch is replaced
• the E-gear control unit is replaced
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Routine 3 is performed ONLY for clutch replacement. If performed in other conditions, you risk damaging the clutch.
When the clutch is replaced, Routine 3 must be the FIRST operation to perform with the basic setting. • Turn the ignition key to OFF and wait about one minute to allow the control unit to turn itself off, then turn the
key back to ON.
• Connect the computer to the diagnosis outlet OBDII.
• Select routine 3 inside the block number ( A-Fig.11).
• Start the connection (
) and press the start push-button ( B-Fig.11).
Routine 3 calculates the new degree of deterioration value and writes the new clutch.
line 1 displays the operation result:
0 = positive result (wear index successfully calculated)
255 = non-compliant result
line 2 diplays the degree of deterioration value (when the clutch is new, the value is 4000)
line 3 not used
line 4 not used
Once the new degree of deterioration is calculated, start the engine and run it until it reaches a temperature of about
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of deterioration.

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Neutral Engagement (Routine 4)
1RWH
Routine 4 is performed when: • the clutch is replaced
• the gearbox is removed and reassembled
• Turn the ignition key to OFF and wait about one minute to allow the control unit to turn itself off, then turn the
key back to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select routine 4 inside the block number ( A-Fig.12).
• Start the connection (
) and press the start push-button ( B-Fig.12).
Routine 4 checks if the position of the idle gear is correct (the condition is checked only if a correct gear engagement
grid has been created – Routine 2 -).
riga 1 displays the operation result:
3 / 14 = gear in neutral
9 = idle gear not found

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Hydraulic circuit discharge (Routine 5)
1RWH
Routine 5 is performed when:
• the E-gear oil level is checked
• gearbox is replaced
• the E-gear kit is replaced
• Turn the ignition key to OFF and wait about one minute to allow the control unit to turn itself off, then turn the
key back to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select routine 5 inside the block number ( A-Fig.13).
• Start the connection (
) and press the start push-button ( B-Fig.13).
Routine 5 empties the pressure inside the E-gear circuit.
line 1 displays activation of the solenoid valve:
0 = not activated
1 = activated
line 2 displays the pressure value (during the pressure release phase, it continuously drops until it reaches
value 0)
line 3 displays the clutch status:
1 = activated
0 = not activated
line 4 displays the status of the hydraulic circuit:
1 = activated
0 = not activated
When the pressure reaches 0 bar, you can work on the circuit without risking pressure leaks.
1RWH
Work on the circuit with the key OFF. If you turn the ignition key to ON, the system automatically brings pressure back inside the circuit.

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Hydraulic circuit bleeding (Routine 6)
1RWH
Routine 6 is performed when:
• the clutch circuit has to be bled (e.g. if the thrust bearing is replaced)
• Turn the ignition key to OFF and wait about one minute to allow the control unit to turn itself off, then turn the
key back to ON.
• Connect the computer to the diagnosis outlet OBDII
• Connect the pipe to the gearbox bleeding point
• Select routine 6 inside the block number ( A-Fig.14).
• Start the connection (
) and press the start push-button ( B-Fig.14).
Routine 6 lets you bleed the clutch circuit.
line 1 displays the opening and closing of the bleed valve (opens/closes it 30 times)
0 = not activated
1 = activated
line 2 displays the pressure value
line 3 displays the clutch status:
1 = activated
0 = not activated
line 4 displays the status of the hydraulic circuit:
1 = activated
0 = not activated
1RWH
Every time the clutch is bled it is then necessary to repeat Routine 5 in order to re-establish the correct oil
level.

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Scam Status
0:%hydraulicDC Pump Commanded 0 = not active , 1 = active
pump temperature °C
system pressure bar
0:%Valves Shift valve status 0 = not active , 1 = active
Gear 1 Valve current A corrente assorbita
gear 2 Valve current A corrente assorbita Clutch current A corrente assorbita
0:%Valves Gear 1 Valve dither magnitude A corrente assorbita
gear 2 Valve dither magnitude A corrente assorbita Clutch valve current magnitude A corrente assorbita
0:%Clutch status clutch wear index default = 4000 , default max = 15000
clutch kiss point default = 480
clutch closed position default min = 1050 , default max = 2000
clutch closed position (learned) default min = 1050 , default max = 2000
0:%Clutch statusClutch Position normal value >1000 Closed; < -200 Opened
clutch kiss point default = 480; 300 < Kiss Point < 800
clutch reference position bit
Clutch temperature °C
0:%Adapatative Value for R R - position gear (learned , valve not
commanded) default value : XGbGearTunOf_7 = 699
R - position shift (learned) default value : XGbGearShiftTun = 366
current gear position reading by gear position sensor
current shift position reading by shift position sensor
0:%Adapatative Value for N N - position gear (learned , valve not
commanded) default value : XGbGearTunOf_0 = 409
N - position shift (learned) default value : XGbGearShiftTun = 366
current gear position reading by gear position sensor
current shift position reading by shift position sensor

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Voltage
0:%VoltageKl 15 status
0 = not active , 1 = active
Kl 30 voltage V Kl 50 status 0 = not active , 1 = active
Sensor supply voltage V
(QJLQH,QWHUIDFH
0:%engine interface driver wish torque Nm
engine generated torque Nm
gearbox wish torque Nm
gearpox protection torque Nm
0:%engine interfaceengine speed rpm
targhet engine speed rpm
synchronisation time s
]ZLVFKHQJDVÀDJ 0 = not active , 1 = active
0:%Shift interface controlShift active (hold value for 1 second) 0 = not active , 1 = active
Status of desired torque (values sommed up) 0=no request; 1=reducing request; 2=increasing
request
enable torque request (hold value for 1
second) 0 = not active , 1 = active
]ZLVFKHQJDVÀDJ 0 = not active , 1 = active
0:%spunto functionpick up active (hold value for 1 second) 0 = not active , 1 = active
torque reference Nm
speed reference rpm
clutch torque Nm
0:%interface control engine emergency off (hold until Hl 15 off) 0 = not active , 1 = active
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0:%All inputs IClutch Speed rpm
Clutch Position bit
Engine speed (by wire) rpm
Engine speed (by CAN) rpm

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0:%Snapshot 4door switch status door open = 1 , door closed = 0
Kl 50 status
brake status
brake pressed = 1 , brake not pressed = 0
cranking release status cranking released = 1 , cranking not released = 0
0:%Snapshot 5pick up active pick up active = 1 , pick up not active = 0
torque reference Nm
speed reference rpm
clutch torque Nm
0:%Snapshot 6 shifting active shifting active = 1 , shifting not active = 0
status of desired torque no request = 0 , reducing request = 1 , increasing
request = 2 , error detected = 3
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clutch status clutch open = 0 , clutch controlled = 1 , clutch
closed = 2 , error detected = 3
0:%Snapshot 7 gear 1 valve current
A
gear 2 valve current A
shift valve current valve active = 1 , valve not active = 0
clutch valve current A
0:%Snapshot 8 clutch position
clutch kiss point default = 480
clutch wear index default = 4000 , default max = 15000
clutch temperature °C
0:%Snapshot 9
Kl 30 voltage V
sensor supply voltage V
current gear position reading by gear position sensor
current shift position reading by shift position sensor
0:%Snapshot 10 target gear
1,2,3,4,5,6,R,N0,N1,N2,N3,N4
last engaged gear 1,2,3,4,5,6,R,N0,N1,N2,N3,N4
driving mode A , A Sport , M , M Sport , N , R
Kickdown status shifting active = 1 , shifting not active = 0

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0:%Adaptation Statusinformation on Last grid learning 0= positive; 1: in progress; 255= negative TXDOL¿FDWLRQELWIRUJULGGDWDLQ((3520
0=Data in EEPROM old* or invalid or new TCU;
1= Data in EEPORM valid
Clutch kiss point learning status 0= positive; 1: in progress; 255= negative
clutch wear index status 0= positive; 1: in progress; 255= negative
0:%Adaptation Status S-Cam R-Position gear (learned, valve commanded) bit
N-Position gear (learned, valve commanded) bit
1-Position gear (learned, valve commanded) bit
2-Position gear (learned, valve commanded) bit
0:%Adaptation Status S-Cam 3-Position gear (learned, valve commanded)
bit
4-Position gear (learned, valve commanded) bit
5-Position gear (learned, valve commanded) bit
6-Position gear (learned, valve commanded) bit
0:%(Result of plausibility check
of grid self learning) Plausibility result Display of two Bytes in binary
format
0:%
Variation of Gear-and
Shiftpositions due to GridMovementAdaption GearPos Variation Odd gears
GearPos Variation Even gears
ShiftPos Variation
Mileage at last requested successful
GridSelfTuning

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