radiator LAMBORGHINI GALLARDO 2009 Service Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% + H D W L Q J Z D W H U S X P S G L V D V V H P E O \ 7 K H K H D W L Q J V \ V W H P O R Z À R Z S X P S $ ) L J ) is located under the car tunnel.
3 U H O L P L Q D U \ R S H U D W L R Q V • Turn the air conditioner to “ON” at the minimum temperature (LO) to close the two solenoid valves that shut off
engine coolant to the air conditioner radiators (left and right).
• Raise the car on the car lift (000000).
• Remove the central and rear F D U À R R U V(082503).
• Remove the propeller shaft (030703).
• Drain W K H Z D W H U F R R O L Q J À X L G V (012107).
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1 R W H Prepare a suitable container for collecting the liquid that leaks when the pump’s pipes are disconnected.
1. Disconnect the connector ( $ ) L J ) L J ).
2. Disconnect the pump’s pipes ( % ) L J ) using the clamps ( & ) L J ) and plug the pipes.
3. Unscrew the 2 bolts of the 2 clamps that secures the pump to the bracket ( ' ) L J ) L J ).
4. Remove the heating system pump.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ ' L V D V V H P E O L Q J W K H J H D U E R [ R L O U D G L D W R U 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• Disassemble the right rear wheel (060103).
• Disassemble the rear wheel arch (082103).
' L V D V V H P E O L Q J W K H U D G L D W R U 1. Loosen the 4 screws ( $ ) L J ) securing the two radiator mounting brackets ( % ) L J ) to the chassis.
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Position a suitable container to collect the gearbox oil.
2. After releasing the radiator, disconnect the two gearbox oil circuit pipes ( & ) L J ).
3 . Remove the radiator including the air conveyors ( ' ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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4. / R R V H Q W K H V S H F L ¿ F V F U H Z V * ) L J ) to remove the front conveyor ( ( ) L J ) and the rear conveyor ( )
) L J ).
5. Remove the gearbox oil radiator ( + ) L J ).
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( ) 5 2 1 7 3 , 3 ( 6 3 U H O L P L Q D U \ R S H U D W L R Q V •
Raise the vehicle on the car lift (000000).
• Disassemble the right rear wheel (060103).
• Disassemble the rear wheel arch (082103).
' L V D V V H P E O L Q J W K H $ D Q G $ J H D U E R [ R L O F L U F X L W S L S H V 1. Unscrew the nuts ( $ ) L J ) and disconnect the front A1and A2pipes from the gearbox oil radiator.
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Position a suitable container to collect the gearbox oil.
2. Loosen the screw ( % ) L J ) fastening the gearbox oil radiator mounting bracket ( & ) L J ) to the chassis.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ $ V V H P E O L Q J W K H J H D U E R [ R L O U D G L D W R U 1. Tighten 5 screws on the gearbox oil radiator ( & ) L J ) to assemble the front conveyor ( $ ) L J ) and the rear
conveyor ( % ) L J ).
2. Position the radiator including the air conveyors ( ' ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Connect the two gearbox oil circuit pipes ( ( ) L J ).
4. Tighten the 4 screws ( ) ) L J ) securing the two radiator mounting brackets ( * ) L J ) to the chassis.
• Fill with gearbox oil (032108)
• Check the gearbox oil level (032101).
• Assemble the rear wheel arch (082105).
• Assemble the right rear wheel (060105).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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3.
Tighten the nuts ( % ) L J ) to connect the front A1and A2pipes to the gearbox oil radiator.
4 . Tighten the screw ( & ) L J ) fastening the gearbox oil pipe mounting bracket ( ' ) L J ) to the chassis.
• Fill with gearbox oil (032108)
• Check the gearbox oil level (032101).
• Assemble the rear wheel arch (082105).
• Assemble the right rear wheel (060105).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% ' L V D V V H P E O L Q J 7 K H 3 R Z H U 6 W H H U L Q J 5 D G L D W R U 3 U H O L P L Q D U \ R S H U D W L R Q V • Lift the vehicle on the car lift (000000).
• Remove the front wheels (060103).
• Disassemble the front stone guards (082103).
• Disassemble the front lock cover (080603).
• 5 H P R Y H W K H I U R Q W F D U À R R U (082503).
• Remove the front bumper (080703).
' L V D V V H P E O L Q J W K H U D G L D W R U
Place a container underneath the radiator to recover the power steering oil.
1. Remove the 2 clamps from the power steering oil radiator pipes ( $ ) L J ) and remove the pipes.
Wait for the oil in the power steering radiator to empty.
2. Disengage the radiator ( % ) L J I U R P W K H I U D P H E \ O R R V H Q L Q J W K H ¿ [ L Q J V F U H Z V & ) L J ).
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( ) 5 2 1 7 3 , 3 ( 6 3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the luggage compartment tray (080603).
• Disassemble the battery (091503).
• Disassemble the front tyres (060103).
• Disassemble the front wheel arches (082103).
• Remove the front bumper (080703).
• ' L V D V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082503).
• Disassemble the propeller shaft (030703).
• Disassemble the front differential (040903).
• Empty the power steering circuit (042307)..
' L V D V V H P E O L Q J W K H $ D Q G $ S R Z H U V W H H U L Q J F L U F X L W S L S H V
Position a suitable container to collect any residual power steering oil.
1. Loosen the 2 screws ( $ ) L J ) securing the air conveyor to the left cooling circuit radiator.
2. Loosen the 2 top screws ( % ) L J ) to release the left cooling circuit radiator; if necessary, also loosen the 2
bottom screws.
3. Cut the two clamps ( & ) L J ) to disconnect the power steering circuit pipes A1and A2from the radiator.
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1.Secure the power steering oil radiator ( ' ) L J ) to the cross member of the chassis using the 2 screws
( ( ) L J ).
2. Connect the two oil delivery and return pipes ( ) ) L J ), securing them using the relevant clamps ( * ) L J ).
• Install the front bumper (080705).
Start the vehicle and perform the following operations:
• Move the steering wheel all the way to the right and to the left. Repeat this operation several times.
• Top up the power steering oil tank (042308).