tightening torque LAMBORGHINI GALLARDO 2009 Service Manual

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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
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Clamping of support to rear chassis A.
Screw tightening torque 20
PDM 400813-011

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$VVHPEOLQJWKHYDULDEOHYDOYHWLPLQJPHFKDQLVPV 1.Position the two variable timing mechanisms ( A-Fig.1 RQERWKKHDGVDQGWLJKWHQWKHWZR¿[LQJVFUHZV B-Fig.1).
Fastening the screws; tightening torque (000800-5c).
2. Tighten eight screws ( D-Fig.2) to assemble the variable timing mechanism cover ( C-Fig.2).
3 . Disassemble the valve cover ( E-Fig.1).
• Assemble the coils (090505).
• Assemble the spark plugs (090505).

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Assembling the propeller shaft
Important!
 3URFHHGZLWKWKHXWPRVWFDXWLRQZKHQDVVHPEOLQJWKHSURSHOOHUVKDIW 1. Fit the propeller shaft into place.
2. Tighten the 6 screws ( A-Fig.1) securing the propeller shaft to the front differential.
Screw attachment: tightening torque (000800-24c).
3. Tighten the 2 screws ( B-Fig.2) that secure the propeller shaft bracket to the chassis.
Screw attachment: tightening torque (000800-24d) .
4. Tighten the 6 screws securing the propeller shaft to the PTO shaft ( C-Fig.3).
Screw attachment: tightening torque (000800-23a) .
• $VVHPEOHWKHUHDUDQGFHQWUHYHKLFOHÀRRUV (082505).

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This procedure is the same for the right and left axle shafts.
1.  7RLQVHUWWKHD[OHVKDIW¿UVWSRVLWLRQWKHGLIIHUHQWLDOVLGHDQGWKHQWKHKXEKRXVLQJVLGH
 &KHFNWKHVKRFNDEVRUEHULVFRPSOHWHO\GLODWHGWRHQVXUHWKHD[OHVKDIWHQWHUVWKHKRXVLQJRQWKH
wheel hub.
2. Fasten the lower suspension arm ( B-Fig.1 WRWKHKXEKRXVLQJ
Bolt attachment: tightening torque (000800-31a).
3. Fasten the rack joint head ( A-Fig.1 WRWKHKXEKRXVLQJ
Bolt attachment: tightening torque (000800-40d).
4.  )DVWHQWKHFRQQHFWLQJURGRIWKHVWDELOL]HUEDU C-Fig.2) to the lower suspension arm.
Screw attachment: tightening torque (000800-29d).

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5. Tighten the centre screw ( ')LJ VHFXULQJWKHIURQWD[OHVKDIWWRWKHZKHHOKXE
Screw attachment: tightening torque (000800-22b).
6. Tighten the 6 screws ( ()LJ) securing the axle shaft ( F-Fig.4) to the front differential.
Screw attachment: tightening torque (000800-22a) .
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ensure the screws are tightened at the correct torque.
• $VVHPEOHWKHIURQWZKHHO (060105).

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Assembling the front differential
Important!
 3URFHHGZLWKWKHXWPRVWFDXWLRQZKHQDVVHPEOLQJWKHIURQWGLIIHUHQWLDO 1. Position the front differential ( A-Fig.1) using a pillar jack ( B-Fig.1).
2. Tighten the 6 screws ( C-Fig.1) securing the front differential to the chassis.
Screw attachment: tightening torque (000800-20b) .
3. Tighten the 6 screws on both sides ( D-Fig.1) securing the front differential to the axle shafts.
Screw attachment: tightening torque (000800-22a) .
• Assemble the propeller shaft (030705).
•  $VVHPEOHWKHIURQWFHQWUHDQGUHDUYHKLFOHÀRRUV (082505).
• Assemble both front wheels (060105).

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B) Steering column assembly
$  $VVHPEOLQJWKHVWHHULQJUDFN 1. Insert the steering rack (
A-Fig.1 ).
2. Tighten the joint heads ( B-Fig.1) on both front wheels (one ball joint for each wheel).
Bolt attachment: tightening torque (000800-40d).
3. On the right side secure the U-bolt ( C-Fig.2) using the 2 screws ( D-Fig.2) and on the left side secure the
steering rack using other 2 screws.
  5LJKWVFUHZDWWDFKPHQWWLJKWHQLQJWRUTXH G 
  /HIWVFUHZDWWDFKPHQWWLJKWHQLQJWRUTXH F 
4. Tighten the screw ( E-Fig.3) that secures the steering box and the steering wheel (or sleeve) and reposition the
guard (F-Fig.1).
  /HIWVFUHZDWWDFKPHQWWLJKWHQLQJWRUTXH E 
5. Connect the oil delivery pipe ( G-Fig.3) and the oil return pipe ( H-Fig.3).
  /HIWVFUHZDWWDFKPHQWWLJKWHQLQJWRUTXH E 
6. Secure the stabilizer bar ( I-Fig.1; I-Fig.2)
.
•$VVHPEOHWKHIURQWÀDWERWWRP (082105)..
• Assemble the front wheels (060105).
Top up with oil (042308) and bleed the power steering system by turning the wheels left and right.
The car must undergo a toe-in test before returning to road use (040002).

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Assembling the power steering pump 1. Position the power steering pump ( G-Fig.3) in its housing.
2.  7LJKWHQWKH¿[LQJVFUHZV H-Fig.3) securing the pump to the engine.
Screw attachment: tightening torque ( E).
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If worn, replace the gasket on the delivery pipe.
3. Position the delivery pipe ( I-Fig.3) on the power steering pump and tighten the corresponding screw ( J-Fig.3).
Screw attachment: WLJKWHQLQJWRUTXH G 
4. Install a new clamp ( K-Fig.3) on the power steering circuit return pipe ( L-Fig.3) and tighten the clamp to fasten
the pipe to the pump.
5. Tighten the screw ( M-Fig.4) fastening the power steering circuit delivery pipe clamp to the chassis.
$IWHUDVVHPEOLQJ¿OOFRPSOHWHO\ZLWKRLO  VWDUWWKHHQJLQHDQGPRYHWKHVWHHULQJZKHHO times to the right and left to drain the system.
• Assemble the rear left wheel  .
•  $VVHPEOHWKHUHDUYHKLFOHÀRRU  .

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$VVHPEOLQJWKHUHDUVWDELOL]HUEDU 1. Position the stabilizer bar
(A-Fig.1 )and tighten the two mounting bolts ( B-Fig.1) using medium thread
sealant.
Fastening the bolt: tightening torque (000800-30a).
2. Assemble the connecting rod and tighten the bolt ( C-Fig.1).
Fastening the bolt: tightening torque (000800
-30b).
3. )DVWHQWKHÀH[LEOHVXSSRUW D-Fig.1 E\WLJKWHQLQJWKHFRUUHVSRQGLQJVFUHZ E-Fig.1).
&KHFNWKHDVVHPEO\GLUHFWLRQRIWKHVWDELOL]HUEDU .
5HSHDWWKHWZRVWHSVDERYHRQERWKVLGHV ULJKWOHIW RIWKHVWDELOL]HUEDU
•Assemblethe silencer(025105).
• $VVHPEOHWKHDLU¿OWHUDVVHPEO\ (013305)
• $VVHPEOHWKHKHDGOLJKWVXSSRUWEUDFNHWZLWKWKHKHDWSURRIJXDUG (094505).
• $VVHPEOHWKHSDQQHOXSSHU (081305).

AssembleWKHUHDUEXPSHU (080705).

AssembleWKHHQJLQHFRPSDUWPHQWVLGHSDQHOV (081305).

Assemblerear wheel arch elements (082105).
•Assemble the rear wheels (060105).

Page 839 of 1659

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3. Install the sensor ( ')LJ), tightening the relevant TPMS bolt ( ()LJ):
Insert the torsion bar ( C-Fig.12) in the valve’s hole ( %)LJ), using the torque wrench.
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