air condition LAMBORGHINI GALLARDO 2009 Repair Manual
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3 , 3 ( 6 , 1 6 , ' ( 7 + ( 3 $ 6 6 ( 1 * ( 5 & 2 0 3 $ 5 7 0 ( 1 7 3 U H O L P L Q D U \ R S H U D W L R Q V •
' L V D V V H P E O H W K H U H D U D Q G F H Q W U H Y H K L F O H À R R U V (082503).
• Disassemble the propeller shaft (030703).
• Empty the air conditioning system (026007).
• Empty the coolant tank (012107).
• Disassemble the central console end panels (086303).
• Disassemble the central console ornament (086303).
• Disassemble the BJA push-button panel unit (086803).
• Remove the air conditioner grille (081603).
• Remove the air conditioner control unit (081603).
• Disassemble the multimedia system .
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To disassemble the heating system pipes it is necessary to simultaneously disassemble the air conditioning
system pipes.
' L V D V V H P E O L Q J S L S H V O O O D Q G O L Q V L G H W K H S D V V H Q J H U F R P S D U W P H Q W 1. 2 Q W K H U L J K W V L G H R I W K H S D V V H Q J H U F R P S D U W P H Q W O R R V H Q W K H ¿ [ L Q J V F U H Z V % ) L J ) to disconnect the two air
conditioning system pipes ( $ ) L J ).
2. 2 Q W K H O H I W V L G H R I W K H S D V V H Q J H U F R P S D U W P H Q W O R R V H Q W K H V S H F L ¿ F F O D P S V & ) L J ) to disconnect the three
heating system pipes ( O O D Q G O ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3.
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pipes ( ' ) L J ) and disconnect the three heating system pipes ( & & D Q G & ) from connection pipe C4.
4. Working inside the passenger compartment, remove the pipe assembly ( ( ) L J ) by applying enough force
towards the inside. 5. Remove the two air conditioning system pipes ( ) ) L J ) and the heating system pipes ( O O O D Q G O ) from
the gasket ( * ) L J ).
6. Take the assembly apart and remove the individual pipes ( O O O D Q G O ) ( ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ $ V V H P E O L Q J W K H K H D W L Q J V R O H Q R L G Y D O Y H The heating system solenoid valve is located under the car tunnel. 1.Assemble the bracket ( $ ) L J ; $ ) L J ) on the solenoid valve using the screw ( % ) L J ) and the self-locking
nut ( & ) L J ; & ) L J ). Place new seals in between ( ' ) L J ).
2 . Insert the connector ( ( ) L J ) and then assemble the solenoid valve using the nut ( ) ) L J ; ) ) L J ) to secure
it to the chassis.
3. Unplug and reconnect the pipes ( * ) L J ; * ) L J ) and secure the clamp ( + ) L J ; + ) L J ).
• Assemble the propeller shaft (030705).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
• Bleed the engine cooling system .
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system air
vents.
• Assemble the central and rear F D U À R R U V .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% $ V V H P E O L Q J W K H K H D W L Q J Z D W H U S X P S 1. 3 R V L W L R Q W K H K H D W L Q J V \ V W H P O R Z À R Z S X P S ( $ ) L J ) under the car tunnel.
2. Connect the pump pipes ( % ) L J ) acting on the clamps ( & ) L J ).
3. Connect the connector ( ' ) L J ; ' ) L J ).
4. Tighten the bolts of the two clamps securing the pump to the chassis ( ( ) L J ; ( ) L J ).
• Assemble the propeller shaft (030705).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
• Fill the circuit and then bleed the engine cooling circuit (012106).
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system
air vents.
• Assemble the central and rear F D U À R R U V .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4.
) D V W H Q W K H V S H F L ¿ F F O D P S ( ) L J ) to connect pipe C4 to the union with pipe C3.
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Direct the pipe fastening clamp openings so that they are easy to access the next time they need to be disassembled.
• Assemble the propeller shaft (030705).
• Fill the circuit and then bleed the engine cooling system (012106).
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system air
vents.
• $ V V H P E O H W K H U H D U D Q G F H Q W U H Y H K L F O H À R R U V .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3 , 3 ( 6 , 1 6 , ' ( 7 + ( 3 $ 6 6 ( 1 * ( 5 & 2 0 3 $ 5 7 0 ( 1 7
1 R W HAs mentioned already in the disassembly procedure, to assemble the heating system pipes it is necessary
to simultaneously assemble the air conditioning system pipes.
$ V V H P E O L Q J S L S H V O O O D Q G O L Q V L G H W K H S D V V H Q J H U F R P S D U W P H Q W 1. Position the individual pipes ( O O O D Q G O ) to piece together the assembly ( ) L J ).
2. Position the pipe assembly in its housing inside the passenger compartment and pull the tabs to adjust the
gasket underneath the vehicle ( $ ) L J ).
3. 7 L J K W H Q W K H V S H F L ¿ F V F U H Z V W R F R Q Q H F W W K H W Z R D L U F R Q G L W L R Q L Q J V \ V W H P S L S H V % ) L J ) and the three heating
system pipes ( O O D Q G O ) to connection pipe l4.
4. 2 Q W K H U L J K W V L G H R I W K H S D V V H Q J H U F R P S D U W P H Q W W L J K W H Q W K H ¿ [ L Q J V F U H Z V ' ) L J ) to connect the two air
conditioning system pipes ( & ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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5.
2 Q W K H O H I W V L G H R I W K H S D V V H Q J H U F R P S D U W P H Q W W L J K W H Q W K H V S H F L ¿ F F O D P S V ( ) L J ) to connect the three
heating system pipes ( O O D Q G O ).
1 R W H
Direct the pipe fastening clamp openings so that they are easy to access the next time they need to be disassembled.
• Assemble the propeller shaft (030705).
) L V V D J J L R Y L W L F R S S L D G L V H U U D J J L R F
• Fill the circuit and then bleed the engine cooling system (012106).
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system air
vents.
• $ V V H P E O H W K H U H D U D Q G F H Q W U H Y H K L F O H À R R U V .
• Assemble the center console end panels .
• Assemble the center console ornament .
• Assemble the BJA push-button panel unit .
• Assemble the air conditioner grille .
• Assemble the air conditioner control unit .
• Assemble the multimedia system .
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ $ V V H P E O L Q J W K H P D Q X D O J H D U E R [ O H Y H U D Q G J H D U V H O H F W L R Q F D E O H V
% H I R U H D V V H P E O L Q J W K H J H D U V K L I W V H O H F W R U J U L G D G M X V W W K H J H D U E R [ 1. Position the lever and gear selection cable assembly.
2. Tighten the three screws ( $ ) L J ) securing the gear selection cable support bracket to the gearbox.
Secure the gear selection cables, release the safety springs ( % ) L J ) and position the corresponding clips
¿ [ L Q J W K H P W R W K H E U D F N H W & ) L J ).
4. 7 L J K W H Q W K H V F U H Z V V H F X U L Q J W K H F O D P S V ¿ [ L Q J W K H J H D U V H O H F W L R Q F D E O H V ' ) L J ) to the chassis and engine.
5. Secure the air conditioning circuit pipes ( ( ) L J ) by fastening the corresponding brackets ( ) ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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A) Air conditioner grille
% $ L U F R Q G L W L R Q H U F R Q W U R O X Q L W
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Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
A) Air conditioner grille 3 U H O L P L Q D U \ R S H U D W L R Q V •Remove the tunnel ornament (086303).
• Disassemble the BJA push-button panel unit (086803).
' L V D V V H P E O L Q J W K H D L U F R Q G L W L R Q H U J U L O O H1. Prize up the 4 clips ( $ ) L J ) along the edge of the air conditioner ornament, releasing them from their couplings
on the back.
2. Remove the air conditioner grille ( % ) L J ).