air condition LAMBORGHINI GALLARDO 2009 Repair Manual

Page 602 of 1659

15
L714 02 65 03
%
C
)LJ )LJ
A
A
I2
I1
I3
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
3,3(6,16,'(7+(3$66(1*(5&203$570(17 3UHOLPLQDU\RSHUDWLRQV •
 'LVDVVHPEOHWKHUHDUDQGFHQWUHYHKLFOHÀRRUV (082503).
• Disassemble the propeller shaft (030703).
• Empty the air conditioning system (026007).
• Empty the coolant tank (012107).
• Disassemble the central console end panels (086303).
• Disassemble the central console ornament (086303).
• Disassemble the BJA push-button panel unit (086803).
• Remove the air conditioner grille (081603).
• Remove the air conditioner control unit (081603).
• Disassemble the multimedia system  .
 1RWH
To disassemble the heating system pipes it is necessary to simultaneously disassemble the air conditioning
system pipes.
'LVDVVHPEOLQJSLSHVOOODQGOLQVLGHWKHSDVVHQJHUFRPSDUWPHQW 1.  2Q WKH ULJKW VLGH RI WKH SDVVHQJHU FRPSDUWPHQW ORRVHQ WKH ¿[LQJ VFUHZV %)LJ) to disconnect the two air
conditioning system pipes ( $)LJ).
2.  2Q WKH OHIW VLGH RI WKH SDVVHQJHU FRPSDUWPHQW ORRVHQ WKH VSHFL¿F FODPSV &)LJ) to disconnect the three
heating system pipes ( OODQGO).

Page 603 of 1659

16
L714 02 65 03
)LJ
)LJ
G
)LJ
C3
'
C2
I4C1
(
I4
)
I3
I1
I2
I4
I3
I1
I2
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
3.
 2Q WKH XQGHUQHDWK RI WKH YHKLFOH ORRVHQ WKH VSHFL¿F VFUHZV WR GLVFRQQHFW WKH WZR DLU FRQGLWLRQLQJV\VWHP
pipes ( ')LJ ) and disconnect the three heating system pipes ( &&DQG&) from connection pipe C4.
4. Working inside the passenger compartment, remove the pipe assembly ( ()LJ) by applying enough force
towards the inside. 5. Remove the two air conditioning system pipes ( ))LJ) and the heating system pipes ( O O O DQG O) from
the gasket ( *)LJ).
6. Take the assembly apart and remove the individual pipes ( OOODQGO) ()LJ ).

Page 605 of 1659

2
L714 02 65 05
)LJ
(
%
H
C
)
A'
'
)LJ
A)
H
G
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
$ $VVHPEOLQJWKHKHDWLQJVROHQRLGYDOYH The heating system solenoid valve is located under the car tunnel. 1.Assemble the bracket ( $)LJ;$)LJ ) on the solenoid valve using the screw ( %)LJ) and the self-locking
nut ( &)LJ ;&)LJ ). Place new seals in between ( ')LJ).
2 . Insert the connector ( ()LJ) and then assemble the solenoid valve using the nut ( ))LJ;))LJ ) to secure
it to the chassis.
3. Unplug and reconnect the pipes ( *)LJ;*)LJ ) and secure the clamp ( +)LJ;+)LJ ).
• Assemble the propeller shaft (030705).
6FUHZDWWDFKPHQWWLJKWHQLQJWRUTXH F 
• Bleed the engine cooling system  .
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system air
vents.
• Assemble the central and rear FDUÀRRUV  .

Page 606 of 1659

3
L714 02 65 05
)LJ
'
(
C
)LJ
'
%
(
A
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
%  $VVHPEOLQJWKHKHDWLQJZDWHUSXPS 1. 3RVLWLRQWKHKHDWLQJV\VWHPORZÀRZSXPS ($)LJ ) under the car tunnel.
2. Connect the pump pipes ( %)LJ) acting on the clamps ( &)LJ).
3. Connect the connector ( ')LJ;')LJ ).
4. Tighten the bolts of the two clamps securing the pump to the chassis ( ()LJ;()LJ ).
• Assemble the propeller shaft (030705).
6FUHZDWWDFKPHQWWLJKWHQLQJWRUTXH F 
• Fill the circuit and then bleed the engine cooling circuit (012106).
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system
air vents.
• Assemble the central and rear FDUÀRRUV  .

Page 617 of 1659

14
L714 02 65 05
(
C4
)LJ
C3
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
4.
 )DVWHQWKHVSHFL¿FFODPS ()LJ) to connect pipe C4 to the union with pipe C3.
 1RWH
Direct the pipe fastening clamp openings so that they are easy to access the next time they need to be disassembled.
• Assemble the propeller shaft (030705).
• Fill the circuit and then bleed the engine cooling system (012106).
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system air
vents.
•  $VVHPEOHWKHUHDUDQGFHQWUHYHKLFOHÀRRUV  .

Page 618 of 1659

15
L714 02 65 05
I4
I3
I1
I2
)LJ
)LJ
C3
%
I4C1
C2
A
'
)LJ
C
C
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
3,3(6,16,'(7+(3$66(1*(5&203$570(17
 1RWHAs mentioned already in the disassembly procedure, to assemble the heating system pipes it is necessary
to simultaneously assemble the air conditioning system pipes.
$VVHPEOLQJSLSHVOOODQGOLQVLGHWKHSDVVHQJHUFRPSDUWPHQW 1. Position the individual pipes ( OOODQGO) to piece together the assembly ( )LJ).
2. Position the pipe assembly in its housing inside the passenger compartment and pull the tabs to adjust the
gasket underneath the vehicle ( $)LJ).
3.  7LJKWHQ WKH VSHFL¿F VFUHZV WR FRQQHFW WKH WZR DLU FRQGLWLRQLQJ V\VWHP SLSHV %)LJ) and the three heating
system pipes ( OODQGO) to connection pipe l4.
4.  2Q WKH ULJKW VLGH RI WKH SDVVHQJHU FRPSDUWPHQW WLJKWHQ WKH ¿[LQJ VFUHZV ')LJ) to connect the two air
conditioning system pipes ( &)LJ).

Page 619 of 1659

16
L714 02 65 05
(
)LJ
I2
I1
I3
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
5.
 2Q WKH OHIW VLGH RI WKH SDVVHQJHU FRPSDUWPHQW WLJKWHQ WKH VSHFL¿F FODPSV ()LJ) to connect the three
heating system pipes ( OODQGO).
 1RWH
Direct the pipe fastening clamp openings so that they are easy to access the next time they need to be disassembled.
• Assemble the propeller shaft (030705).
)LVVDJJLRYLWLFRSSLDGLVHUUDJJLR F 
• Fill the circuit and then bleed the engine cooling system (012106).
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system air
vents.
•  $VVHPEOHWKHUHDUDQGFHQWUHYHKLFOHÀRRUV  .
• Assemble the center console end panels  .
• Assemble the center console ornament  .
• Assemble the BJA push-button panel unit  .
• Assemble the air conditioner grille  .
• Assemble the air conditioner control unit  .
• Assemble the multimedia system  .

Page 929 of 1659

2
L714 07 11 05
)LJ
%
%
C
CA
)LJ
'
'
)LJ
))
((
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
$ $VVHPEOLQJWKHPDQXDOJHDUER[OHYHUDQGJHDUVHOHFWLRQFDEOHV
 %HIRUHDVVHPEOLQJWKHJHDUVKLIWVHOHFWRUJULGDGMXVWWKHJHDUER[   1. Position the lever and gear selection cable assembly.
2. Tighten the three screws ( $)LJ) securing the gear selection cable support bracket to the gearbox.
 Secure the gear selection cables, release the safety springs ( %)LJ) and position the corresponding clips
¿[LQJWKHPWRWKHEUDFNHW &)LJ).
4.  7LJKWHQWKHVFUHZVVHFXULQJWKHFODPSV¿[LQJWKHJHDUVHOHFWLRQFDEOHV ')LJ) to the chassis and engine.
5. Secure the air conditioning circuit pipes ( ()LJ) by fastening the corresponding brackets ( ))LJ).

Page 1002 of 1659

1
L714 08 16 03
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
7KHSUHVHQWVHFWLRQFRQWDLQVWKHIROORZLQJGLVDVVHPEO\VHTXHQFHV
A) Air conditioner grille
%  $LUFRQGLWLRQHUFRQWUROXQLW

Page 1003 of 1659

2
L714 08 16 03
)LJ )LJ
A
%
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
A) Air conditioner grille 3UHOLPLQDU\RSHUDWLRQV •Remove the tunnel ornament (086303).
• Disassemble the BJA push-button panel unit (086803).
'LVDVVHPEOLQJWKHDLUFRQGLWLRQHUJULOOH1. Prize up the 4 clips ( $)LJ) along the edge of the air conditioner ornament, releasing them from their couplings
on the back.
2. Remove the air conditioner grille ( %)LJ).

Page:   < prev 1-10 ... 11-20 21-30 31-40 41-50 51-60 61-70 71-80 next >