LAMBORGHINI GALLARDO 2009 Workshop Manual

Page 911 of 1659

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5. Unscrew the 2 bolts ( ()LJ) securing the calliper.
6. Extract the calliper ( F-Fig.8) and the pads ( *)LJ) together.
7. Remove the pads from the calliper.

Page 912 of 1659

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Fig.1A
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Standard
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•Replace on all of the wheels and use original components only.
• 7KHFDUKDVWZRW\SHVRIEUDNHVVWDQGDUGDQGFDUERQFHUDPLF
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$  )5217%5$.(6',6. 1. Position the brake disk and lock it into place using the centering screw ( A-Fig.1).
• Assemble the brake caliper (060705).
• Reassemble the wheel (060105).
• Run in the brake pads and disks (061512).
•3RVLWLRQ WKH GLVNV VWDQGDUG  RQ WKH KXEV VR WKDW WKH VLGH RI WKH GLVN ZLWK WKH DUURZ LV IDFLQJ
toward the outside of the car and the arrow (B-Fig.1) is facing the direction in which the wheel turns.

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Page 913 of 1659

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Fig.2
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%  5($5%5$.(6',6. 1. Position the brake disk and lock it into place using the centering screw ( B-Fig.2).
• Assemble the brake caliper (060705)and the parking brake (060205) WKHSDUNLQJEUDNHLV¿WWHGRQWKHUHDU
wheels only).
• Reassemble the wheel (060105).
• Run in the brake pads and disks (061512).
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toward the outside of the car and the arrow (B-Fig.2) is facing the direction in which the wheel turns.

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Page 914 of 1659

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Fig.3 Fig.4
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$VVHPEOLQJ67$1'$5'EUDNHSDGVRQWRFDOLSHUV 1.
Using a set of pliers, insert the pads inside their seat.
2. Position the plates and secure the plates and pads using the pins ( A-Fig.3).
 7KHSODWHVPXVWQRWEHORFNHGLQWRSODFH7KHUHVKRXOGEHDOLWWOHSOD\DORQJWKHD[LVRIWKHSLQV
$VVHPEOLQJ&$5%21&(5$0,&EUDNHSDGVRQWRFDOLSHUV 1. Using a set of pliers, insert the pads inside their seat.
2. Position the bracket ( B-Fig.4) on the caliper.
3. Insert and tighten the pin ( C-Fig.4) on the caliper.
4. Insert the retaining springs ( ')LJ) on the the calliper.
• Connect the connector for the pads (060705).
• Assemble the wheel (060105).
• Run in the brake pads and disks (061512).
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• 7KHIURQWSDGVVKRXOGEHLQVHUWHGUDGLDOO\ZLWKUHVSHFWWRWKHEUDNHGLVN,IWKH\DUHGLI¿FXOWWR
LQVHUWGRQRWIRUFHWKHSDGLQWRWKHFDOLSHU([WUDFWLWDQGWU\DJDLQDWWKHFRUUHFWDQJOH

Page 915 of 1659

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1. Position the pads on the calliper.
2. Insert the calliper ( A-Fig.5) and pads ( B-Fig.5) on the disk together.
3.  7LJKWHQWKHEROWV C-Fig.5) securing the calliper.
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4. Position the spring ( ')LJ) in its housing.
5  ,QVHUWWKHSLQV ()LJ) on the calliper.
6. Use a pair of pliers to attach the parking brake cable ( F-Fig.7).

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7. $FWRQWKHVSHFL¿FVFUHZ *)LJ) to pre-load the automatic backlash device.
• Reassemble the rear wheel (060105).
• After reassembling all the parts, use the control lever a few times to activate the automatic backlash device and
if necessary, adjust the parking brake (060202).

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New pads require a bedding-in period, approximately 400 km, before they provide optimum friction. The slightly
reduced braking effect can be compensated by applying greater pressure on the brake pedal. Do not strain the brakes
too much during the pad bedding in procedure.
Ceramic brake disks improve braking efficiency comp ared to standard disks because of the following
characteristics: better deceleration/load ratio at pedal
better resistance to repeated braking with less wear of pads and disks
KLJKHUSDGGLVNIULFWLRQFRHI¿FLHQWVZLWKFRQVHTXHQWLPSURYHGSHUIRUPDQFH they require a more precise running-in procedure
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• •••

Page 918 of 1659

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The ESP function (Electronic Stability Program) controls the car’s dynamic behavior during fast cornering; when the
car’s speed and steering are not compatible with traction. In this situation the ESP uses the brake system and engine
torque to maintain the car’s trajectory. 7KH¿JXUHVKRZVWKHEHKDYLRURIDFDUFRUQHULQJDWDFRQVWDQWVSHHG
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1.
The driver steers, the lateral forces increase.
2. The vehicle begins to become unstable.
3. Countersteering, the driver loses control of the vehicle.
4. The vehicle becomes uncontrollable.
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1.The driver steers, the lateral forces increase.
2. The vehicle begins to become unstable. The ESP intervenes, braking the front right wheel.
3. The vehicle remains under control.
4. The vehicle begins to become unstable. The ESP intervenes, braking the front left wheel until the vehicle has been stabilized.
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GLVFRQQHFWHG LV VHOHFWHG WKH (63 GRHV QRW UHDFWLYDWH XQWLO LW LV UHHQJDJHG PDQXDOO\ RU DIWHU WKH engine is started.

Page 919 of 1659

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7KH(63XVHVLQIRUPDWLRQSURYLGHGGLUHFWO\IURPVHQVRUV •Yaw rate and lateral acceleration; sensor located in the passenger compartment on the bench
• Steering angle; sensor located on the steering column
• Brake pressure; sensor
• Wheel speed sensors; the same as for the ABS
'DWDSURFHVVHGGLUHFWO\E\WKHFRQWUROXQLWUHFHLYHGIURPVHQVRUVLJQDOV• linear speed of the vehicle
•  ÀRDWDQJOH GLUHFWLRQRIPRWLRQZLWKUHVSHFWWRWKHORQJLWXGLQDOD[LVRIWKHYHKLFOH
• lateral forces acting on the wheels
• sideslip angle
• lateral speed of the vehicle
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brakes one or two wheels to create a yaw moment that places the car in the direction requested by the driver.
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UHÀHFWVWKHG\QDPLFEHKDYLRU ++&+LOO+ROGHU&RQWURO The ³+LOO+ROGHU&RQWURO´ ++& system helps and makes it easier for the driver to drive off going uphill.
It goes into operation when the ESP detects a change of gradient when the vehicle is running.
7KH(63WKHUHIRUHVHWVLWVHOIXSWRLQWHUYHQHGXULQJWKHXSKLOOSLFNXSLI¿UVWJHDULVHQJDJHGDQGWKHEUDNHSHGDOLV being pressed down.
In this case, the pressure of the brake calipers is kept for about 1.5 seconds after the brake pedal is released so the
driver can easily drive off pressing the accelerator pedal without the vehicle quickly backing up.
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The same is true when reverse gear is engaged. The system is activated in uphill starts (but in reverse gear), but is deactivated in downhill starts.

Page 920 of 1659

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Chassis High-strength box-section aluminum chassis with fused parts and sheet metal panels.

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