Lift System LAMBORGHINI GALLARDO 2009 Workshop Manual

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04)URQWD[OHVWHHULQJ 00$VVHPEOLHV 00Description
01)URQWD[OHEHDP 01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03'LVDVVHPEOH
04
Wheel alignment04Cleaning
07)URQWZKHHOEHDULQJVDQGKXEV 05$VVHPEOH
09Front differential 06Bleeding
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11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
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10Error code
19Steering (rack) 11
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12Running-in
233XPSSRZHUVWHHULQJ 13Adjustment coding
25Steering damper 14
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745HWUR¿W 2SWLRQDO 00$VVHPEOLHV 00Description
 )URQWD[OHVWHHULQJ 01)URQWD[OHEHDP
01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03'LVDVVHPEOH
04
Wheel alignment04Cleaning
07)URQWZKHHOEHDULQJVDQGKXEV 05$VVHPEOH
09Front differential 06Bleeding
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11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
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10Error code
19Steering (rack) 11
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12Running-in
233XPSSRZHUVWHHULQJ 13Adjustment coding
25Steering damper 14
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Ref. Fluid
Oil typeAmount
(liters)
A. Fuel tank 90
B. Tank for windshield and headlight washer system 5,5
C. Engine oil for: normal use
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
racing
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
in cold countries (-20 to -30°C)
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
Amount of engine oil to be replaced ZKHQWKH¿OWHULVFKDQJHG 8,3
D. Gearbox, rear differential oil
BURMAH 70W-75 171 01)LUVW¿OOLQJ4,75Substitution4,00
E.Front differential oilBURMAH SAF-AG4)LUVW¿OOLQJ1,50Substitution1,40
F.%UDNHFOXWFKÀXLGBASF HYDRAULAN 404
PAKELO BRAKE FLUID 4040,75
G. Engine coolant
BASF G12++ (TL-VW-774G)21
H. $LUFRQGLWLRQHUÀXLG R134A ECOLOGICAL Kg 0,550
I. 3RZHUVWHHULQJÀXLG PENTOSIN N052 146 01 1,7
L. Lifting System AGIP ATF II D 0,3
M. (JHDUFLUFXLWÀXLG PENTOSIN N052 146 01 only for topping up

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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
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A. Tightening torque 9
B. Tightening torque 25
PDM 400615-012
Fastening the lifting system pump pipe A. Tightening torque 18 ± 10%
PDM 400616-010
Tightening the lifting system support
A. Tightening torque of screw 9 ± 10%
PDM 400616-010
Assembly of airbag control unit Once tightened, apply yellow paint to the nuts using the special marker.
A.  &RQWUROXQLW¿[LQJQXWV 8 ± 8%LEFT DRIVE RIGHT DRIVE

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Description i.o. non i.o. Repaired






i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
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Engine compartment (rear)
Engine and engine compartment: visually check for any leaks and/or faults
Engine oil: check the oil level and top up if necessary
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Lifting system: ensure the system functions correctly
Gearbox: check the oil level and top up if necessary Luggage compartment (front)
:LQGVFUHHQZDVKHUV\VWHPFKHFNWKHÀXLGOHYHODQGWRSXS Lower part of the vehicle
Engine, gearbox, differentials, steering, coupling covers: visual check to ensure there are no leaks and/or damage
Brake system: visual check to ensure there are no leaks and/or damage

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Replacing the engine oil •When the engine is cold ( oil temperature > 70°C), lift the vehicle on the car lift (000000).
• 5HPRYHWKHUHDUOHIWDQGFHQWHUFDUÀRRUV (082503).
• Set up a suitable system for collecting the engine oil ( Fig.1).
1. Unscrew the tank plug ( A-Fig.1) and allow the oil to drain out of the oil tank drain hole: then clean the plug and
tighten it.
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2. Unscrew the plug ( B-Fig.2) on the oil pan and allow the oil left in the engine to drain out: then clean the plug
and tighten it.
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Dispose of the engine oil according to current laws.

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$ +HDWLQJVROHQRLGYDOYHGLVDVVHPEO\ The solenoid valve of the heating system is located under the car tunnel. 3UHOLPLQDU\RSHUDWLRQV •Raise the car on the car lift (000000).
• Remove the central and rear FDUÀRRUV(082503).
• Remove the propeller shaft (030703).
• Drain WKHZDWHUFRROLQJÀXLGV (012107).
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 1RWH Prepare a suitable container for collecting the liquid that leaks when the solenoid valve pipes are disconnected.
1. Disconnect the lower pipe ( $)LJ) coming from the water pump using the clamp ( %)LJ) and plug it.
2. Disconnect the other two pipes pressed onto the unions ( &)LJ) and plug them.
3. Unscrew the nut ( ')LJ) that secures the solenoid valve bracket ( ()LJ) to the chassis.
4. Lower the solenoid valve, disconnect the connector ( ))LJ) and then remove the solenoid valve complete with
the bracket.
5. Remove the bracket ( ()LJ) from the solenoid valve, unscrewing the nut ( *)LJ) and removing the screw
( +)LJ ).

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3UHOLPLQDU\RSHUDWLRQV • Turn the air conditioner to “ON” at the minimum temperature (LO) to close the two solenoid valves that shut off
engine coolant to the air conditioner radiators (left and right).
• Raise the car on the car lift (000000).
• Remove the central and rear FDUÀRRUV(082503).
• Remove the propeller shaft (030703).
• Drain WKHZDWHUFRROLQJÀXLGV (012107).
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1. Disconnect the connector ( $)LJ)LJ).
2. Disconnect the pump’s pipes ( %)LJ) using the clamps ( &)LJ) and plug the pipes.
3. Unscrew the 2 bolts of the 2 clamps that secures the pump to the bracket ( ')LJ)LJ).
4. Remove the heating system pump.

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Lifting System
This is an hydraulic device enabling to lift the front part of the vehicle when driving at low speed, to allow access to areas with uneven surfaces. The system is composed of the following components: •
Front shock absorbers;
• Electronic control unit (GFA);
• Ascent or descent control button;
• Connecting hoses and electric wires.

Lifting system layout (Fig.1)
A. Front shock absorbers
B. Electronic control unit (GFA)
C. Ascent or descent control button
D. Lifting System
The system can be activated up to the maximum speed of 70 Km/h (30 Km/h for Japan); when it reaches this speed threshold the system will automatically go to the DOWN position. The system is activated:• with engine on only by means of LDAS-32 (109100) to perform diagnosis and operational tests.
• with a speed lower than 70 km/h (30 km/h for Japan).
• when the thrust mode function is not activated.
The system is deactivated:• when there is a problem on the ABS ESP system.
• when there is a problem concerning the UP or DOWN sensor.
• when the electric pump absorption is too high.
• when an incorrect vehicle speed signal is read.
The warning light on the dashboard will blink quickly to signal errors (it blinks slowing during raising/lowering).
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If an error occurs, the ECU places the system in the DOWN position and the warning light will simultaneously blink quickly on the dashboard.
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A.
GFA control unit
B. Vehicle speed signal
C. Lifting system button
D. Lifting system solenoid valves
 ( Lifting system pressure switches
F. Lifting system warning light
G. +12 V power supply

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