differential LAMBORGHINI GALLARDO 2009 Workshop Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
04 ) U R Q W D [ O H V W H H U L Q J 00 $ V V H P E O L H V 00Description
01 ) U R Q W D [ O H E H D P 01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03 ' L V D V V H P E O H
04
Wheel alignment04Cleaning
07 ) U R Q W Z K H H O E H D U L Q J V D Q G K X E V 05 $ V V H P E O H
09Front differential 06Bleeding
10 $ Q W L U R O O E D U 07 ) O X L G V V X E V W L W X W L R Q
11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
13 6 K R F N D E V R U E H U V
10Error code
19Steering (rack) 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
22 3 R Z H U V W H H U L Q J
12Running-in
23 3 X P S S R Z H U V W H H U L Q J 13Adjustment coding
25Steering damper 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
05 5 H D U D [ O H 00 $ V V H P E O L H V 00Description
01Rear drive shaft 01Check (control)
04
Wheel alignment02Adjustment
05 5 H D U D [ O H F D U U L H U 03 ' L V D V V H P E O H
07 5 H D U Z K H H O D Q G U H D U K X E V 04Cleaning
09Rear differential 05 $ V V H P E O H
10 $ Q W L U R O O E D U
06Bleeding
11 Rear springs 07 ) O X L G V V X E V W L W X W L R Q
12Suspension strut, rear 08Filling and topping up
13 6 K R F N D E V R U E H U 09Overhaul
17 ' L I I H U H Q W L D O J H D U P D Q X D O J H D U E R [
10Error code
19Differential gear e-gear 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
21 3 U R S H O O H U V K D I W * H D U ) U R Q W G L I I
12Running-in
23 3 R Z H U V W H H U L Q J S X P S 13Adjustment coding
25 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98 Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
74 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 00Description
) U R Q W D [ O H V W H H U L Q J 01 ) U R Q W D [ O H E H D P
01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03 ' L V D V V H P E O H
04
Wheel alignment04Cleaning
07 ) U R Q W Z K H H O E H D U L Q J V D Q G K X E V 05 $ V V H P E O H
09Front differential 06Bleeding
10 $ Q W L U R O O E D U 07 ) O X L G V V X E V W L W X W L R Q
11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
13 6 K R F N D E V R U E H U V
10Error code
19Steering (rack) 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
22 3 R Z H U V W H H U L Q J
12Running-in
23 3 X P S S R Z H U V W H H U L Q J 13Adjustment coding
25Steering damper 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
75 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 00Description
5 H D U D [ O H 01Rear drive shaft 01Check (control)
04
Wheel alignment02Adjustment
05 5 H D U D [ O H F D U U L H U 03 ' L V D V V H P E O H
07 5 H D U Z K H H O D Q G U H D U K X E V 04Cleaning
09Rear differential 05 $ V V H P E O H
10 $ Q W L U R O O E D U
06Bleeding
11 Rear springs 07 ) O X L G V V X E V W L W X W L R Q
12Suspension strut, rear 08Filling and topping up
13 6 K R F N D E V R U E H U 09Overhaul
17 ' L I I H U H Q W L D O J H D U P D Q X D O J H D U E R [
10Error code
19Differential gear e-gear 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
21 3 U R S H O O H U V K D I W * H D U ) U R Q W G L I I
12Running-in
23 3 R Z H U V W H H U L Q J S X P S 13Adjustment coding
25 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98 Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
62395079 Rear differential ring nut wrench
& O R V H W
' U D Z H U 3 R V L W L R Q D
62395078 Front differential ring nut wrench & O R V H W
' U D Z H U 3 R V L W L R Q E
62395059 Viscous coupling ring nut wrench
& O R V H W
' U D Z H U 3 R V L W L R Q F
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& R G H ' H V F U L S W L R Q ' 0 * 3 K R W R
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
62395067 Front differential pinion retainer
& O R V H W
' U D Z H U 3 R V L W L R Q D
62395070 Viscous coupling retainer for ring nut tightening & O R V H W
' U D Z H U 3 R V L W L R Q E
0051009334 Pneumatic valve extension
& O R V H W
' U D Z H U 3 R V L W L R Q F
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( '
36a
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
69195228 Loose basin for the trolley
2 X W R I W K H F O R V H W
. L W R I E U D F N H W V
69195236 differential bracket ( A)
69195237 bracket for engine ( %)
69195238 bracket for engine ( &)
69195239 gearbox bracket ( ')
69195240 gearbox bracket (central slinging) ( ()
2 X W R I W K H F O R V H W
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
62451025 Tool for testing and positioning outside manual
gearbox control
& O R V H W
' U D Z H U 3 R V L W L R Q D
62395054 Tool for measuring the height of the rear differential
pinion
& O R V H W
' U D Z H U 3 R V L W L R Q E
62395068 Tool for measuring the height of the front differential
pinion
& O R V H W
' U D Z H U 3 R V L W L R Q F
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Fig.1
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Ref. Fluid
Oil typeAmount
(liters)
A. Fuel tank 90
B. Tank for windshield and headlight washer system 5,5
C. Engine oil for: normal use
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
racing
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
in cold countries (-20 to -30°C)
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
Amount of engine oil to be replaced Z K H Q W K H ¿ O W H U L V F K D Q J H G 8,3
D. Gearbox, rear differential oil
BURMAH 70W-75 171 01 ) L U V W ¿ O O L Q J 4,75Substitution4,00
E.Front differential oilBURMAH SAF-AG4 ) L U V W ¿ O O L Q J 1,50Substitution1,40
F. % U D N H F O X W F K À X L GBASF HYDRAULAN 404
PAKELO BRAKE FLUID 4040,75
G. Engine coolant
BASF G12++ (TL-VW-774G)21
H. $ L U F R Q G L W L R Q H U À X L G R134A ECOLOGICAL Kg 0,550
I. 3 R Z H U V W H H U L Q J À X L G PENTOSIN N052 146 01 1,7
L. Lifting System AGIP ATF II D 0,3
M. ( J H D U F L U F X L W À X L G PENTOSIN N052 146 01 only for topping up
Page 103 of 1659
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L714 00 08 00
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A
A
1814111519
1713121620
732610
95148
AB
A
B
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L J K W H Q L Q J W K H U L J L G E U D N H S L S H
Use a yellow permanent marker to indicate it has been tightened. A. Tightening torque of pipe 16
PDM 400611-048
Tightening the power steering hydraulic pipes A. Tightening screw 47
B. Tightening screw 35
PDM 400422-018
7 L J K W H Q L Q J R I O R Z H U S D U W R I W K H F U D Q N F D V H W R F U D Q N F D V H F H Q W U D O M R X U Q D O V
A. Tightening screw 30 ± 3
(50 ± 3) + (180° ± 10°)
B. Tightening screw 20 ± 3
(40 ± 3) + (135° ± 10°)
EXCEL 079100991D
Tightening of pulley on propeller shaft to front differential
Use a yellow permanent marker to indicate it has been tightened. A. Tightening torque 170 ± 17
PDM 400521-010