engine coolant LAMBORGHINI GALLARDO 2009 Workshop Manual
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BELA
DAFI
Fig.1
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Ref. Fluid
Oil typeAmount
(liters)
A. Fuel tank 90
B. Tank for windshield and headlight washer system 5,5
C. Engine oil for: normal use
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
racing
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
in cold countries (-20 to -30°C)
VW 504 00 (Consigliato: Castrol SLX
LongLife III SAE 5W-30)8,3
Amount of engine oil to be replaced Z K H Q W K H ¿ O W H U L V F K D Q J H G 8,3
D. Gearbox, rear differential oil
BURMAH 70W-75 171 01 ) L U V W ¿ O O L Q J 4,75Substitution4,00
E.Front differential oilBURMAH SAF-AG4 ) L U V W ¿ O O L Q J 1,50Substitution1,40
F. % U D N H F O X W F K À X L GBASF HYDRAULAN 404
PAKELO BRAKE FLUID 4040,75
G. Engine coolant
BASF G12++ (TL-VW-774G)21
H. $ L U F R Q G L W L R Q H U À X L G R134A ECOLOGICAL Kg 0,550
I. 3 R Z H U V W H H U L Q J À X L G PENTOSIN N052 146 01 1,7
L. Lifting System AGIP ATF II D 0,3
M. ( J H D U F L U F X L W À X L G PENTOSIN N052 146 01 only for topping up
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
6 & 5 $ 3 3 , 1 *
The following vehicle components are considered dangerous to the environment: vehicle disposal must therefore provide for the removal of these components and their processing by specialized companies.
) R U U H V S H F W R I W K H H Q Y L U R Q P H Q W
• Disposing of engine coolant by depositing it in garbage dumps or drainage systems is prohibited.
• The collection and disposal of used oil is regulated by law. Disposing of oily residues by depositing them in garbage dumps or drainage systems is prohibited.
• The collection and disposal of dead batteries is regulated by law. The disposal of batteries in garbage dumps is prohibited.
• & R Q V X P D E O H P D W H U L D O V E U D N H S D G V ¿ O W H U V P D W H U L D O V R D N H G Z L W K I X H O H W F P D \ Q R W E H G L V S R V H G R I L Q Q R U P D O garbage dumps and must be set aside and disposed of according to current laws.
Ferrous, light alloy and plastic materials should also be separated for recycling.
Battery
7 L U H V D Q G Z K H H O E D O D Q F L Q J Z H L J K W V F R Q W D L Q L Q J O H D G P D U N H G 3 E Catalytic converters Windows
& R P S R Q H Q W V F R Q W D L Q L Q J H [ S O R V L Y H F K D U J H V D L U E D J V
Residual fuel
2 L O V H Q J L Q H J H D U E R [ I U R Q W D Q G U H D U G L I I H U H Q W L D O
Coolant
+ \ G U D X O L F À X L G V E U D N H V F O X W F K 6 & $ 0 S R Z H U V W H H U L Q J
$ L U F R Q G L W L R Q L Q J V \ V W H P À X L G
& R P S R Q H Q W V F R Q W D L Q L Q J P H U F X U \ O R Z E H D P K H D G O L J K W E X O E V
3 O D V W L F F R P S R Q H Q W V E X P S H U V K R R G V I H Q G H U V V W R Q H J X D U G V À R R U F R Y H U V
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Fig.2 Fig.3
%
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
2. Disconnect the wiring harness ( % ) L J ) from the cross member by removing its mounting clamps.
• Remove the engine oil tank (011503).
3. Remove the cross member spacers ( C-Fig.3) positioned in the 4 cross member support points on the chassis.
Set aside the spacers and put them back in the same position when assembling.
4. Remove the cross member.
• Empty the coolant tank (012107).
• Empty the air conditioning system tank (026007).
Page 266 of 1659
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Fig.11
B
C
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& ' L V D V V H P E O L Q J W K H W K H U P R V W D W L F Y D O Y H 3 U H O L P L Q D U \ R S H U D W L R Q V • 5 H P R Y H W K H F H Q W U D O D Q G U H D U F D U À R R U (082503).
• Empty the engine coolant (012107).
' L V D V V H P E O L Q J W K H Y D O Y H1. ' L V F R Q Q H F W W K H S L S H V A-Fig.11
2. / R R V H Q W K H V F U H Z V B-Fig.11 V H F X U L Q J W K H F R Y H U W R W K H R L O Z D W H U S X P S .
3. 5 H P R Y H W K H F R Y H U F R P S O H W H Z L W K W K H U P R V W D W L F Y D O Y H C-Fig.11
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Fig.1
C
A
B
B
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ ' L V D V V H P E O L Q J W K H Z D W H U F R R O L Q J F L U F X L W W D Q N Q R X U L F H 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• Disassemble the rear hood support piston .
• Disassemble the right side bulkhead .
• Release the right engine injection control unit (MASTER) .
' L V D V V H P E O L Q J W K H W D Q N1.
Disconnect the coolant level connector( A-Fig.1 ).
2. Disconnect the 4 pipes ( B-Fig.1) connected to the tank ( C-Fig.1).
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R G L V D V V H P E O H
$ : D W H U F R R O L Q J F L U F X L W W D Q N Q R X U L F H
B) Cooling circuit radiator
C) Radiator fan
' : D W H U S L S H V
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Fig.20
BB
AA
AA
6 [ ' [
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' ' L V D V V H P E O L Q J W K H Z D W H U S L S H V
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 ' ( / , 9 ( 5 < $ / 8 0 , 1 8 0 3 , 3 ( 6 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• Raise the car on the car lift .
• Disassemble the luggage compartment .
• Disassemble the front F D U À R R U V .
' L V D V V H P E O L Q J W K H S L S H V 1. Remove the clamps ( A-Fig.20) connecting the rubber sleeves to the water delivery aluminum pipes.
2. Remove the water delivery pipes ( B-Fig.20).
Page 301 of 1659
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Fig.21
A
Fig.22
B
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 & 2 2 / , 1 * & , 5 & 8 , 7 3 , 3 ( 6 ± & ( 1 7 5 $ / 3 $ 5 7 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• Raise the car on the car lift .
• Disassemble the F D U À R R U V .
• Disassemble the propeller shaft .
• Disassemble the front differential .
' L V D V V H P E O L Q J W K H S L S H V 1. Disconnect the cooling pipes ( A-Fig.21) from the sleeves originating from the engine and remove the
corresponding clamps.
2. Release the air conditioner pipe clamp ( B-Fig.22).
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Fig.27
AB
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 & 2 2 / , 1 * & , 5 & 8 , 7 % 5 ( $ 7 + ( 5 3 , 3 ( 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• Disassemble the luggage compartment .
• Disassemble the front and center F D U À R R U V .
• Disassemble the propeller shaft .
• Disassemble the front differential .
' L V D V V H P E O L Q J W K H S L S H 1. Remove the clamps securing the pipe ( A-Fig.27) to the T-union.
2. Remove the bracket secured to the chassis by the screw ( B-Fig.27).
Page 307 of 1659
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Fig.32
BA
A
Fig.33
C
'
'
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 & 2 2 / , 1 * & , 5 & 8 , 7 3 , 3 ( 6 ± 5 ( $ 5 3 $ 5 7 ' L V D V V H P E O L Q J W K H S L S H V E H K L Q G W K H H Q J L Q H 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• Remove the engine from the vehicle .
' L V D V V H P E O L Q J W K H S L S H V 1. Open the clamps ( A-Fig.32 D Q G H [ W U D F W W K H S L S H B-Fig.32).
2. Open the clamps ( C-Fig.33 D Q G H [ W U D F W W K H S L S H V ' ) L J ) behind the engine.
Page 308 of 1659
L714 01 21 03
Fig.34
AB
A
CF '
(
F
F
G
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' L V D V V H P E O L Q J W K H F R R O D Q W W D Q N Nourice) connection pipe
3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• ' L V D V V H P E O H W K H U H D U D Q G F H Q W U H Y H K L F O H À R R U V .
• Disassemble the propeller shaft .
' L V D V V H P E O L Q J W K H F R R O D Q W W D Q N Nourice) connection pipe
1. Disconnect the cooling circuit pipes behind the engine ( A-Fig.34) O R R V H Q L Q J W K H V S H F L ¿ F F O D P S V .
2. / R R V H Q W K H V S H F L ¿ F F O D P S W R G L V F R Q Q H F W W K H S L S H (B-Fig.34 ) originating from the engine cooling circuit pump.
3. Disconnect the union ( C-Fig.34) to the hot water pump connection pipe.
4. Disconnect the union ( ' ) L J ) to the heating system pipe.
5. Disconnect the joint ( ( ) L J ) to the pipe originating from the coolant tank ( Nourice O R R V H Q L Q J W K H V S H F L ¿ F
clamp.
6. Loosen the four screws securing the pipe ( F-Fig.34).
7. ( [ W U D F W the coolant tank ( Nourice) connection pipe ( G-Fig.34).