maintenance LAMBORGHINI GALLARDO 2009 Workshop Manual
Page 2 of 1659
2
L714 00 00 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Structure
Main grou S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
00General information 00General information 00Description
01Equipment 01Check (control)
02Special tools 02
Adjustment
03 2 L O V J U H D V H O X E U L F D Q W V D Q G O L T X L G V 03 ' L V D V V H P E O H
04Engine 04Cleaning
05 0 D Q X D O J H D U E R [ 05 $ V V H P E O H
06
E-gear 06Bleeding
07Body 07 ) O X L G V V X E V W L W X W L R Q
08
Torque 08Filling and topping up
09Electrical information 09Overhaul
10
Scrapping 10Error code
11 & D U V H O À H Y H O O L Q J N L W 11 0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
12Accessory kit 12
Running-in
13 6 H U L D O Q X P E H U 13Adjustment coding
88Check list 14
' L D J Q R V L V V R I W Z D U H
89PDI (pre-delivery checks) 86Frequency 1
90Maintenance plan and frequency 87Frequency 2
91
Car general presentation88Frequency 3
89Frequency 4
90Frequency 5
91Frequency 6
92Frequency 7
93Frequency 8
94
Frequency 9
95
Frequency 10
96
Frequency 11
97
Frequency 12
98
Frequency 13
Page 13 of 1659
13
L714 00 00 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Main grou S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
70 5 H W U R ¿ W 2 S W L R Q D O 00General information 00Description
General information 01Equipment
01Check (control)
02Special tools 02Adjustment
03 2 L O V J U H D V H O X E U L F D Q W V D Q G O L T X L G V 03 ' L V D V V H P E O H
04Engine 04Cleaning
05 0 D Q X D O J H D U E R [ 05 $ V V H P E O H
06E-gear
06Bleeding
07Body 07 ) O X L G V V X E V W L W X W L R Q
08Torque
08Filling and topping up
09Electrical information 09Overhaul
10Scrapping
10Error code
11 & D U V H O À H Y H O O L Q J N L W 11 0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
12Accessory kit 12Running-in
13 6 H U L D O Q X P E H U 13Adjustment coding
88Check list 14
' L D J Q R V L V V R I W Z D U H
89PDI (pre-delivery checks) 86Frequency 1
90Maintenance plan and frequency 87Frequency 2
91
Car general presentation88Frequency 3
89Frequency 4
90Frequency 5
91Frequency 6
92Frequency 7
93Frequency 8
94Frequency 9
95Frequency 10
96Frequency 11
97Frequency 12
98Frequency 13
Page 145 of 1659
L714 00 09 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
• 6 R P H Y H K L F O H V G H V F U L E H G L Q W K H S U H V H Q W P D Q X D O D U H H T X L S S H G Z L W K D V X S S O H P H Q W D O U H V W U D L Q W V \ V W H P
6 5 6 W K D W D F W L Y D W H V W K H D L U E D J V D Q G V D I H W \ E H O W V Z K H Q F H U W D L Q W \ S H V R I F R O O L V L R Q V R F F X U 7 K H V H
F R P S R Q H Q W V D U H D F W L Y D W H G E \ H [ S O R V L Y H G H Y L F H V 7 K H \ F R X O G E H D F W L Y D W H G D F F L G H Q W D O O \ D Q G F D X V H
V H U L R X V L Q M X U \ L I K D Q G O H G L P S U R S H U O \ R U Z L W K R X W W D N L Q J W K H D S S U R S U L D W H S U H F D X W L R Q V 7 R S U H Y H Q W
S H U V R Q D O L Q M X U \ D Q G G D P D J H W R W K H V X S S O H P H Q W D O U H V W U D L Q W V \ V W H P W H V W L Q J G L V D V V H P E O \ U H S D L U D Q G
G L V S R V D O R I V \ V W H P V P X V W E H G R Q H E \ T X D O L ¿ H G / D P E R U J K L Q L W H F K Q L F L D Q V R Q O \
• ' R Q R W F D U U \ R X W H O H F W U L F D O W H V W V R Q W K H V X S S O H P H Q W D O U H V W U D L Q W V \ V W H P X V L Q J Z D U Q L Q J O L J K W V 7 K H
V X S S O H P H Q W U H V W U D L Q W V \ V W H P P D \ R Q O \ E H W H V W H G E \ T X D O L ¿ H G / D P E R U J K L Q L W H F K Q L F L D Q V Z K R S R V V H V V
V S H F L D O H T X L S P H Q W I R U Y H K L F O H V / D 5 D $ 6 ( O H F W U L F D O W H V W L Q J R I W K H V X S S O H P H Q W D O U H V W U D L Q W V \ V W H P F R P S R Q H Q W V P X V W E H F D U U L H G R X W R Q O \ D W W K H W L P H R I L Q V W D O O D W L R Q R Q W R W K H Y H K L F O H
• : K L O H G U L Y L Q J D Y H K L F O H H T X L S S H G Z L W K D V X S S O H P H Q W D O U H V W U D L Q W V \ V W H P Q H Y H U K R O G F R Q W U R O G H Y L F H V L Q
\ R X U K D Q G V R U U H V W W K H P R Q \ R X U N Q H H V $ Q \ R E M H F W V E H W Z H H Q W K H G U L Y H U D Q G W K H D L U E D J F D Q L Q F U H D V H W K H U L V N R I L Q M X U \ L I D Q D F F L G H Q W R F F X U V
: D U Q L Q J
• % H I R U H F D U U \ L Q J R X W H O H F W U L F D O Z H O G L Q J G L V F R Q Q H F W $ / / R I W K H F R Q W U R O X Q L W V $ % 6 $ , 5 % $ * H W F
• ) R U Y H K L F O H V H T X L S S H G Z L W K D U D G L R Z L W K D F D U D O D U P V \ V W H P D F T X L U H W K H F R U U H F W F R G H I R U
D F W L Y D W L Q J W K H U D G L R E H I R U H G L V F R Q Q H F W L Q J W K H E D W W H U \ D Q G U H P R Y L Q J W K H U D G L R , I D Q L Q F R U U H F W
F R G H L V H Q W H U H G G X U L Q J F R Q Q H F W L R Q W K H U D G L R F R X O G M D P D Q G E H F R P H X Q X V D E O H H Y H Q L I W K H F R U U H F W F R G H L V V X E V H T X H Q W O \ H Q W H U H G
• 8 V H H O H F W U L F D O D Q G S Q H X P D W L F L Q V W U X P H Q W V R Q O \ I R U O R R V H Q L Q J I D V W H Q H U V D Q G W K U H D G H G V W R S V ' R
Q R W X V H W K H V H L Q V W U X P H Q W V W R W L J K W H Q I D V W H Q H U V H V S H F L D O O \ O L J K W D O O R \ F R P S R Q H Q W V $ O Z D \ V X V H D W R U T X H Z U H Q F K W R W L J K W H Q P R X Q W L Q J H O H P H Q W V W R W K H U H T X L U H G W R U T X H
• & K H F N W K D W W K H L J Q L W L R Q N H \ L V L Q W K H 2 ) ) S R V L W L R Q Z K H Q F R Q Q H F W L Q J W K H E D W W H U \
5 L V N V
To avoid operator injury and damage to the vehicle, disconnect the battery before carrying out any maintenance/ repair work by switching the battery isolator to OFF. If work must be done with the battery connected, be extremely
careful and follow the safety operations reported in the manual.
Page 829 of 1659
2
L714 06 01 03
Fig.2a
A %
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J W K H W L U H V 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the car’s wheel 3 R L Q W $ .
• ' H À D W H W K H W L U H
' L V D V V H P E O L Q J W K H W L U H V1. Position the wheel on the special tire changer.
2. To disassemble the tire from the rest of the wheel rim, follow the operations described in the tire changer’s user
and maintenance manual.
1 R W HThree types of tires can be installed on the car ( Fig.2a):
A. PZERO CORSA
% PZERO PUNTO
Page 835 of 1659
2
L714 06 01 05
Fig.2a
A %
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% $ V V H P E O L Q J W K H W L U H V 1. Position the rim on the tire changer.
2. To assemble the tire onto the wheel rim, follow the operations described in the tire changer’s user and
maintenance manual.
• , Q À D W H W K H W L U H
• Assemble the car’s wheel 3 R L Q W $ .
1 R W H
Three types of tires can be installed on the car ( Fig.2a):
A. PZERO CORSA
% PZERO PUNTO
Page 1506 of 1659
70
L714 10 90 00
0 $ 6 7 ( 5
6 / $ 9 (Fig.38
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
³ 6 S H F L D O 0 : % ´
The “9 Special MWB” group (Fig.38 G L V S O D \ V V S H F L ¿ F P E Y D O X H V Z L W K E L W U H D G L Q J .
1 R W H
These parameters can be requested by Lamborghini and analyzed in-house in special cases.
They are of NO use during routine maintenance.
Page 1508 of 1659
72
L714 10 90 00
0 $ 6 7 ( 5
6 / $ 9 (Fig.40
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
³ & R P S D W L E L O L W \ ´
The “11 Compatibility” group (Fig.40 G L V S O D \ V V S H F L ¿ F F K D Q Q H O V I R U L Q W H U Q D O / D P E R U J K L Q L X V H .
1 R W H
These parameters can be requested by Lamborghini and analyzed in-house in special cases.
They are of NO use during routine maintenance.