roof LAMBORGHINI GALLARDO 2009 Workshop Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Main group SubgroupSubgroup 7 L W O H L G H Q W L ¿ F D W L R Q
08Body 00 $ V V H P E O L H V 41Wing door 00Description
01 ) O R R U D V V H P E O \ I R R W U H V W 43Sliding door 01Check (control)
02 Pedal cluster 45 : L Q G R Z J O D V V Z H D W K H U V W U L S V 02Adjustment
03 Engine compartment panels 47 6 L G H Z L Q G R Z V 03 ' L V D V V H P E O H
04Frame 53 6 L G H P H P E H U V 04Cleaning
05Front end upholstery 54Trim & protection strip inner 05 $ V V H P E O H
06 ) U R Q W H Q G E R Q Q H W Z L W K F G K R O G H U
57Interior equipment 06Bleeding
07 Bumper
58Imperial roof accessories 07 ) O X L G V V X E V W L W X W L R Q
09 VACS side spoilers 59Interior equipment 08Filling and topping up
10Side panel 60Optional equipment 09Overhaul
11 ( [ W H U Q D O U H D U Y L H Z P L U U R U 61Optional equipment 10Error code
13 Rear end 62Optional equipment 11
0 H D V X U H P H Q W E O R F N U H D G L Q J
14 Rear end 63Tunnel 12Running-in
15Heater 64Insulation and sound damping 13Adjustment coding
16 $ L U F R Q G L W L R Q L Q J D L U ¿ O W H U V
67Inner trim and licence plates 14
' L D J Q R V L V V R I W Z D U H
17Imperial roof, molding 68Inner trim
19 $ X [ + H D W H U Y H Q W 6 \ V W H P 71 F R Q 7 R S
20 Body
72 F R Q 7 R S
21 ) U R Q W D Q G E D F N I H Q G H U Z K H H O D U F K 75 6 W H H U L Q J Z K H H O
23 Hood
80 6 D I H W \ H T X L S P H Q W S D V V 6 L G H
25 ) O R R U E R W W R P V 81Front seat
27 Rear trunk, fan grille spoiler 82Front seat
29 Tailgate and side gate 83
( [ W H U Q D O S D L Q W Z R U N ± & R O R X U F R G H
31 ' R R U E R G \ S O D L Q I U R Q W 87 & R Q W U R O Q X P E H U
33 ' R R U E R G \ L Q Z K L W H U H D U 90Reserved
37 ' R R U G Z L Q G R Z S D U W V I U R Q W 98Repair kit
39 ' R R U G Z L Q G R Z S D U W U H D U 99 ) L ] L Q J Z L W K V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Main group SubgroupSubgroup 7 L W O H L G H Q W L ¿ F D W L R Q
78 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 41Wing door 00Description
Body 01 ) O R R U D V V H P E O \ I R R W U H V W 43Sliding door 01Check (control)
02 Pedal cluster 45 : L Q G R Z J O D V V Z H D W K H U V W U L S V 02Adjustment
03 Engine compartment panels 47 6 L G H Z L Q G R Z V 03 ' L V D V V H P E O H
04Frame 53 6 L G H P H P E H U V 04Cleaning
05Front end upholstery 54Trim & protection strip inner 05 $ V V H P E O H
06 ) U R Q W H Q G E R Q Q H W Z L W K F G K R O G H U
57Interior equipment 06Bleeding
07 Bumper
58Imperial roof accessories 07 ) O X L G V V X E V W L W X W L R Q
09 VACS side spoilers 59Interior equipment 08Filling and topping up
10Side panel 60Optional equipment 09Overhaul
11 ( [ W H U Q D O U H D U Y L H Z P L U U R U 61Optional equipment 10Error code
13 Rear end 62Optional equipment 11
0 H D V X U H P H Q W E O R F N U H D G L Q J
14 Rear end 63Tunnel 12Running-in
15Heater 64Insulation and sound damping 13Adjustment coding
16 $ L U F R Q G L W L R Q L Q J D L U ¿ O W H U V
67Inner trim and licence plates 14
' L D J Q R V L V V R I W Z D U H
17Imperial roof, molding 68Inner trim
19 $ X [ + H D W H U Y H Q W 6 \ V W H P 71 F R Q 7 R S
20 Body
72 F R Q 7 R S
21 ) U R Q W D Q G E D F N I H Q G H U Z K H H O D U F K 75 6 W H H U L Q J Z K H H O
23 Hood
80 6 D I H W \ H T X L S P H Q W S D V V 6 L G H
25 ) O R R U E R W W R P V 81Front seat
27 Rear trunk, fan grille spoiler 82Front seat
29 Tailgate and side gate 83
( [ W H U Q D O S D L Q W Z R U N ± & R O R X U F R G H
31 ' R R U E R G \ S O D L Q I U R Q W 87 & R Q W U R O Q X P E H U
33 ' R R U E R G \ L Q Z K L W H U H D U 90Reserved
37 ' R R U G Z L Q G R Z S D U W V I U R Q W 98Repair kit
39 ' R R U G Z L Q G R Z S D U W U H D U 99 ) L ] L Q J Z L W K V X V S H Q V L R Q
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Fig.16
'C
Fig.15
BA
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' $ V V H P E O L Q J W K H R L O W H P S H U D W X U H D Q G O H Y H O V H Q V R U 1.Position the oil temperature and level sensor ( A-Fig.15) and secure using the 2 screws ( B-Fig.15).
2. 7 L J K W H Q W K H ¿ [ L Q J V F U H Z V ' ) L J ) to secure the heat-proof panel ( C-Fig.16) to the engine oil tank.
• Assemble the engine oil tank 3 X Q W R $ .
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Fig.5
B
Fig.4
A
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'
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J W K H F R R O L Q J F L U F X L W U D G L D W R U
5 , * + 7 5 $ ' , $ 7 2 5 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the coolant tank ).
• Remove the front bumper .
' L V D V V H P E O L Q J W K H U D G L D W R U1. Remove the waterproof panel ( A-Fig.4) taking the 5 screws ( B-Fig.4) away.
2. Disassemble the right front air conveyor ( C-Fig.5) by loosening the 4 screws ( ' ) L J ).
Page 297 of 1659
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B
Fig.15
A
Fig.16
'
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& ' L V D V V H P E O L Q J W K H U D G L D W R U I D Q U L J K W O H I W 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the front bumper .
• Disassemble the luggage compartment .
• Disassemble the upholstery covers .
' L V D V V H P E O L Q J W K H U D G L D W R U I D Q 1. Remove the waterproof panel ( A-Fig.15) taking the 5 screws ( B-Fig.15) away.
2. Disconnect the fan connector ( C-Fig. 16).
3. Disengage the wiring harness from the chassis removing the 3 clamps ( ' ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Install the waterproof panel ( , ) L J ) by tightening on the 5 screws ( / ) L J ).
• Install the front bumper .
• Fill the coolant tank .
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7.Install the waterproof panel ( + ) L J ), tightening the 5 screws ( , ) L J ).
• Assemble the luggage compartment .
• Assemble the upholstery covers .
• Install the front bumper .
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Fig.3
F
Fig.4
G
Fig.5
HIH
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 R X Q V F U H Z W K H ¿ I W K Q X W J R L Q W R W K H K R O H R Q W K H P D Q L I R O G V Z L W K W K H Z U H Q F K(F-Fig.3 ).
5. Remove the manifolds.
6. Remove the gaskets ( G-Fig.4).
Disassembling the heat-proof panel 7. Loosen the screws ( H-Fig.5) that secure the heat-proof panel (2 screws on left and 3 screws on right).
8. Remove the heat-proof panel ( I-Fig.5)
Page 381 of 1659
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Fig.2
C
Fig.1
BAB
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ V V H P E O L Q J W K H H [ K D X V W P D Q L I R O G V Assembling the heat-proof panel 1. Position the heat-proof panel ( A-Fig.1 D Q G W L J K W H Q W K H ¿ [ L Q J V F U H Z V B-Fig.1 V F U H Z V O H I W V L G H D Q G V F U H Z V
right side).
Assembling the manifolds 2. Position the gaskets ( C-Fig.2).
Page 471 of 1659
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) L J
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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Disengage the cross member ( * ) L J ) so that the canister can be removed:
• Loosen the 2 screws ( + ) L J ).
• Loosen the 3 screws ( , ) L J ).
• Disengage the canister pump from the cross member 3 X Q W R %
7. Loosen the 2 screws ( / ) L J ) and detach the heat-proof panel from the cross member.
Remove the canister ( 0 ) L J ).
: K H Q G L V D V V H P E O H G W K H D F W L Y H F D U E R Q ¿ O W H U & D Q L V W H U P X V W Z H L J K P R U H W K D Q J