steering LAMBORGHINI GALLARDO 2009 Workshop Manual

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04)URQWD[OHVWHHULQJ 00$VVHPEOLHV 00Description
01)URQWD[OHEHDP 01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03'LVDVVHPEOH
04
Wheel alignment04Cleaning
07)URQWZKHHOEHDULQJVDQGKXEV 05$VVHPEOH
09Front differential 06Bleeding
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11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
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10Error code
19Steering (rack) 11
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12Running-in
233XPSSRZHUVWHHULQJ 13Adjustment coding
25Steering damper 14
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745HWUR¿W 2SWLRQDO 00$VVHPEOLHV 00Description
 )URQWD[OHVWHHULQJ 01)URQWD[OHEHDP
01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03'LVDVVHPEOH
04
Wheel alignment04Cleaning
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09Front differential 06Bleeding
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11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
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10Error code
19Steering (rack) 11
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12Running-in
233XPSSRZHUVWHHULQJ 13Adjustment coding
25Steering damper 14
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98Repair kit
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
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Use a yellow permanent marker to indicate it has been tightened. A. Tightening torque of pipe 16
PDM 400611-048
Tightening the power steering hydraulic pipes A. Tightening screw 47
B. Tightening screw 35
PDM 400422-018
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A. Tightening screw 30 ± 3
(50 ± 3) + (180° ± 10°)
B. Tightening screw 20 ± 3
(40 ± 3) + (135° ± 10°)
EXCEL 079100991D
Tightening of pulley on propeller shaft to front differential
Use a yellow permanent marker to indicate it has been tightened. A. Tightening torque 170 ± 17
PDM 400521-010

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Fastening the power steering pipe in the rear area
Align the two references before tightening the unions
A. Tightening torque of pipe 40
PDM 400422-032
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A. Spark plug tightening (101905619) - with the grease 18 ± 5%
A. Spark plug tightening (101905611C) - without the grease 25 ÷ 30
EXCEL 079100991D
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A. Tightening torque of screw
EXCEL 079100991D
 7LJKWHQLQJWKHJHDUER[DVVHPEO\RQWRWKHHQJLQHDVVHPEO\ “ A. Tightening torque
EXCEL 079100991D

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Tightening the connecting rod cap – connecting rod beam
A. Tightening torque 40 ± 3
+
120° ± 10°
EXCEL 079100991D
Tightening the power steering pump support A. Tightening torque 8
PDM 400422-038
Tightening the clutch actuator support and sensor
A. Tightening torque 6 ± 3%
B. Tightening torque 6 ± 3%
EXCEL 079100991D
 7LJKWHQLQJWKHWLPLQJV\VWHPSDUWVRQWRWKHFUDQNFDVH A. Tightening torque 42 ± 5%
B. Tightening torque 10 ± 5%
C. Tightening torque 10 ± 5%
EXCEL 079100991D

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Fastening the power steering pipe in the front area
Align the two references before tightening the unions
A. Tightening torque of pipe 20
PDM 400422-045
Tightening the pulley onto the alternator A. Tightening torque 65 ± 5%
EXCEL 079100991D
 7LJKWHQLQJWKHR[\JHQVHQVRUVRQWRWKHFDWDO\WLFFRQYHUWHUV A. Tightening torque 59 ± 5%
EXCEL 079100991D
Tightening the alternator cable A. Tightening torque 20 ± 2%
EXCEL 079100991D

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Tightening the plugs on the oil pan
A. Tightening torque 45 ± 5%
EXCEL 079100991D
Tightening the plugs on the oil ducts A. Tightening torque 15 ± 5%
EXCEL 079100991D
Tightening the power steering support onto the power steering Assemble the power steering pump support onto the power steering pump and center with tool 64095018.
A. Tightening torque 25 ± 5%
EXCEL 079100991D
Tightening the union onto the power steering pump A. Tightening torque 50
PDM 400422-040

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Tightening the lower rear suspension onto the hub carrier
A. Tightening torque of screw 110
PDM 400501-022
Assembling the steering wheel Once tightened, apply yellow paint to the nuts and bolts using the special marker. A. Tightening torque of screw 50 ± 5%
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A. Tightening torque of screw 7 ± 5%
 6HFXULQJWKHÀDQJHVIRUDVVHPEOLQJWKHIXHOWDQNV Once tightened, apply yellow paint to the nuts and bolts using the special marker.A. Tightening torque of screw 20
PDM 400201-030

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L714 00 88 00
Description i.o. non i.o. Repaired






i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
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Engine compartment (rear)
Engine and engine compartment: visually check for any leaks and/or faults
Engine oil: check the oil level and top up if necessary
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Lifting system: ensure the system functions correctly
Gearbox: check the oil level and top up if necessary Luggage compartment (front)
:LQGVFUHHQZDVKHUV\VWHPFKHFNWKHÀXLGOHYHODQGWRSXS Lower part of the vehicle
Engine, gearbox, differentials, steering, coupling covers: visual check to ensure there are no leaks and/or damage
Brake system: visual check to ensure there are no leaks and/or damage

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4
L714 00 88 00
Description i.o. non i.o. Repaired






i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
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Steering tie rod heads: ensure the steering tie rod heads are properly secured and ensure the clearance is correct. Check the bellow seals
Exhaust system: visual check to ensure there are no leaks and/or damage
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Front left tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Front right tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Rear left tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Rear right tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________ )LQDOMREV
Climate control system check the climate control system functions correctly
Navigator (if present)/Radio: check the navigator and/or radio function correctly

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