suspension LAMBORGHINI GALLARDO 2009 Workshop Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
04 ) U R Q W D [ O H V W H H U L Q J 00 $ V V H P E O L H V 00Description
01 ) U R Q W D [ O H E H D P 01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03 ' L V D V V H P E O H
04
Wheel alignment04Cleaning
07 ) U R Q W Z K H H O E H D U L Q J V D Q G K X E V 05 $ V V H P E O H
09Front differential 06Bleeding
10 $ Q W L U R O O E D U 07 ) O X L G V V X E V W L W X W L R Q
11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
13 6 K R F N D E V R U E H U V
10Error code
19Steering (rack) 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
22 3 R Z H U V W H H U L Q J
12Running-in
23 3 X P S S R Z H U V W H H U L Q J 13Adjustment coding
25Steering damper 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
05 5 H D U D [ O H 00 $ V V H P E O L H V 00Description
01Rear drive shaft 01Check (control)
04
Wheel alignment02Adjustment
05 5 H D U D [ O H F D U U L H U 03 ' L V D V V H P E O H
07 5 H D U Z K H H O D Q G U H D U K X E V 04Cleaning
09Rear differential 05 $ V V H P E O H
10 $ Q W L U R O O E D U
06Bleeding
11 Rear springs 07 ) O X L G V V X E V W L W X W L R Q
12Suspension strut, rear 08Filling and topping up
13 6 K R F N D E V R U E H U 09Overhaul
17 ' L I I H U H Q W L D O J H D U P D Q X D O J H D U E R [
10Error code
19Differential gear e-gear 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
21 3 U R S H O O H U V K D I W * H D U ) U R Q W G L I I
12Running-in
23 3 R Z H U V W H H U L Q J S X P S 13Adjustment coding
25 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98 Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
74 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 00Description
) U R Q W D [ O H V W H H U L Q J 01 ) U R Q W D [ O H E H D P
01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03 ' L V D V V H P E O H
04
Wheel alignment04Cleaning
07 ) U R Q W Z K H H O E H D U L Q J V D Q G K X E V 05 $ V V H P E O H
09Front differential 06Bleeding
10 $ Q W L U R O O E D U 07 ) O X L G V V X E V W L W X W L R Q
11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
13 6 K R F N D E V R U E H U V
10Error code
19Steering (rack) 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
22 3 R Z H U V W H H U L Q J
12Running-in
23 3 X P S S R Z H U V W H H U L Q J 13Adjustment coding
25Steering damper 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
75 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 00Description
5 H D U D [ O H 01Rear drive shaft 01Check (control)
04
Wheel alignment02Adjustment
05 5 H D U D [ O H F D U U L H U 03 ' L V D V V H P E O H
07 5 H D U Z K H H O D Q G U H D U K X E V 04Cleaning
09Rear differential 05 $ V V H P E O H
10 $ Q W L U R O O E D U
06Bleeding
11 Rear springs 07 ) O X L G V V X E V W L W X W L R Q
12Suspension strut, rear 08Filling and topping up
13 6 K R F N D E V R U E H U 09Overhaul
17 ' L I I H U H Q W L D O J H D U P D Q X D O J H D U E R [
10Error code
19Differential gear e-gear 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
21 3 U R S H O O H U V K D I W * H D U ) U R Q W G L I I
12Running-in
23 3 R Z H U V W H H U L Q J S X P S 13Adjustment coding
25 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98 Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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00 02 00
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22b
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
965295010 Suspension arm ring nut wrench
& O R V H W
' U D Z H U 3 R V L W L R Q D
965195067 Hub carrier bearing ring nut wrench
& O R V H W
' U D Z H U 3 R V L W L R Q E
965195069 52-33369 Front ring nut wrench
& O R V H W
' U D Z H U 3 R V L W L R Q E
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BA
A
ABABABAB
A
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tightening the alternator support
A. Tightening torque 35 ± 5%
B. Tightening torque 35 ± 5%
EXCEL 079100991D
7 L J K W H Q L Q J W K H $ & V \ V W H P F R P S U H V V R U V X S S R U W A. Tightening torque 25 ± 5%
EXCEL 079100991D
7 L J K W H Q L Q J W K H H Q J L Q H O L I W L Q J K R R N V
A. Tightening torque 25 ± 5%
B. Tightening torque 35 ± 5%
Tightening the front suspension lower nuts after alignment A. Tightening torque of M8 nuts 30
PDM 400400-040
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A
A
B
A
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Securing the front of the propeller shaft
Once tightened, apply yellow paint to the nuts and bolts using the special marker.
A. Tightening torque of screw 30 ± 3
PDM 400521-010
Tightening the rear suspension nuts after alignment A. Tightening torque of M8 nuts 30
PDM 400501-040
Assembly of the water system radiator A. Tightening torque of M6 screw 20 ± 5%
B. Tightening torque of M8 screw 20 ± 5%
PDM 400121-015
6 H F X U L Q J W K H U H D U G L I I H U H Q W L D O V F U H Z R Q W R W K H F H Q W H U R I W K H E U D N H G L V N A. Tightening torque of screw 500
PDM 400501-052
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A
B
A
A
A
B
A
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
6 H F X U L Q J W K H S D U N L Q J E U D N H R Q W R W K H Z K H H O
A. Tightening torque of the bolt 55
PDM 400615-019
6 H F X U L Q J W K H E U D N H F D O L S H U R Q W R W K H G L V N A. Tightening torque of screws 110
PDM 400615-010/019
6 H F X U L Q J W K H K R V H W R W K H E U D N H F D O L S H U R Q W R W K H G L V N
A. Tightening torque of banjo nut 16
B. Tightening torque of banjo nut 12
PDM 400615-014/022
Securing the upper rear suspension onto the hub carrier A. Tightening torque of screw 110
PDM 400501-022
Front Rear
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A
A
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tightening the lower rear suspension onto the hub carrier
A. Tightening torque of screw 110
PDM 400501-022
Assembling the steering wheel Once tightened, apply yellow paint to the nuts and bolts using the special marker. A. Tightening torque of screw 50 ± 5%
6 H F X U L Q J W K H G U L Y H U V L G H D L U E D J P R G X O H
A. Tightening torque of screw 7 ± 5%
6 H F X U L Q J W K H À D Q J H V I R U D V V H P E O L Q J W K H I X H O W D Q N V Once tightened, apply yellow paint to the nuts and bolts using the special marker.A. Tightening torque of screw 20
PDM 400201-030
Page 132 of 1659
30a
30b
30c
30d
L714 00 08 00
30
A
AA
A
A
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
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Tightening of rear anti-roll bar mounting bolts
A.
Tightening torque of bolt 30
PDM 400501-030
6 H F X U L Q J R I U H D U D Q W L U R O O E D U F R Q Q H F W L Q J U R G E R O W
A. Tightening torque of bolt60
PDM 400501-030
% U D F N H W D Q W H Q Q D D W W D F K P H Q W W R F U R V V P H P E H U A. Tightening torque of nut 9
PDM 400035-010
Tightening the front suspension upper nuts after alignment A. Tightening torque of M8 nuts 30
PDM 400400-040