tightening torque LAMBORGHINI GALLARDO 2009 Workshop Manual
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L J K W H Q L Q J W K H U L J L G E U D N H S L S H
Use a yellow permanent marker to indicate it has been tightened. A. Tightening torque of pipe 16
PDM 400611-048
Tightening the power steering hydraulic pipes A. Tightening screw 47
B. Tightening screw 35
PDM 400422-018
7 L J K W H Q L Q J R I O R Z H U S D U W R I W K H F U D Q N F D V H W R F U D Q N F D V H F H Q W U D O M R X U Q D O V
A. Tightening screw 30 ± 3
(50 ± 3) + (180° ± 10°)
B. Tightening screw 20 ± 3
(40 ± 3) + (135° ± 10°)
EXCEL 079100991D
Tightening of pulley on propeller shaft to front differential
Use a yellow permanent marker to indicate it has been tightened. A. Tightening torque 170 ± 17
PDM 400521-010
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L J K W H Q L Q J W K H G D P S H U D Q G S X O O H \ R Q W R W K H F U D Q N V K D I W
A. Tightening torque 15
22 + 90°
EXCEL 079100991D
7 L J K W H Q L Q J W K H À \ Z K H H O R Q W R W K H F U D Q N V K D I W A. Tightening torque (60 ± 3) + (90° ± 10°)
EXCEL 079100991D
7 L J K W H Q L Q J W K H O R Z H U S D U W R I F U D Q N F D V H W R F U D Q N F D V H V H D P E R O W V
A. Tightening torque 9
B. Tightening torque 10
EXCEL 079100991D
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Fastening the power steering pipe in the rear area
Align the two references before tightening the unions
A. Tightening torque of pipe 40
PDM 400422-032
7 L J K W H Q L Q J W K H V S D U N S O X J V R Q U L J K W D Q G O H I W K H D G V
A. Spark plug tightening (101905619) - with the grease 18 ± 5%
A. Spark plug tightening (101905611C) - without the grease 25 ÷ 30
EXCEL 079100991D
7 L J K W H Q L Q J W K H L Q W D N H P D Q L I R O G R Q W R W K H K H D G V “
A. Tightening torque of screw
EXCEL 079100991D
7 L J K W H Q L Q J W K H J H D U E R [ D V V H P E O \ R Q W R W K H H Q J L Q H D V V H P E O \ “ A. Tightening torque
EXCEL 079100991D
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L J K W H Q L Q J W K H V W D U W H U R Q W R W K H J H D U E R [ D V V H P E O \ “
A. Tightening torque
EXCEL 079100991D
7 L J K W H Q L Q J W K H F O X W F K D V V H P E O \ R Q W R W K H À \ Z K H H O “ A. Tightening torque
EXCEL 079100991D
7 L J K W H Q L Q J W K H W L P L Q J E R [ R Q W R W K H F U D Q N F D V H
A. Tightening torque 25 ± 5%
B. Tightening torque 10 ± 5%
EXCEL 079100991D
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
) D V W H Q L Q J W K H V X E À R R U S R Z H U V W H H U L Q J S L S H V
Align the two references before tightening the unions
A. Tightening torque of pipe 20
B. Tightening torque of pipe 40
PDM 400422-033
7 L J K W H Q L Q J W K H E X O N K H D G V R Q W R W K H J H D U E R [ D [ O H V K D I W V A. Tightening torque
PDM 400501-055
7 L J K W H Q L Q J W K H Y D U L D E O H Y D O Y H W L P L Q J P H F K D Q L V P V
A. Tightening torque 80
+
90°
EXCEL 079100991D
7 L J K W H Q L Q J W K H Q R ] ] O H V R Q W R W K H F U D Q N F D V H “
A. Tightening torque
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L J K W H Q L Q J W K H S K R Q L F Z K H H O R Q W R W K H À \ Z K H H O “
A. Tightening torque
EXCEL 079100991D
7 L J K W H Q L Q J W K H R L O Z D W H U S X P S R Q W R W K H O R Z H U S D U W R I W K H F U D Q N F D V H A. Tightening torque 10 ± 5%
EXCEL 079100991D
7 L J K W H Q L Q J W K H W L P L Q J V \ V W H P S D U W V R Q W R W K H F U D Q N F D V H
A. Tightening torque 10 ± 5%
B. Tightening torque 22 ± 5%
C. Tightening torque 10 ± 5%
D. Tightening torque 10 ± 5%
E. Tightening torque 42 ± 5%
EXCEL 079100991D
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tightening the oil-water pump supports
B. Tightening torque 10 ± 5%
EXCEL 079100991D
7 L J K W H Q L Q J W K H I X H O S L S H V R Q W R W K H L Q W D N H P D Q L I R O G A. Tightening torque 25 ± 5%
EXCEL 079100991D
Secondary air circuit
A. Tightening torque 10 ± 5%
EXCEL 079100991D
7 L J K W H Q L Q J W K H 6 H O H V S H H G D F W X D W R U R Q W R W K H J H D U E R [ A. Tightening torque 10 ± 5%
B. Tightening torque 10 ± 5%
PDM 086300-014
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A9 7 1 3
5
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tightening the engine support screws
A. Tightening torque 40
PDM 400199-111
7 L J K W H Q L Q J W K H U L J K W D Q G O H I W K H D G F R Y H U A. Tightening torque 10 ± 5%
EXCEL 079100991D
Tightening the right and left heads
Tighten in the following order:
1. Tightening torque A 06D103385E 30 ± 5%
2. Tightening torque A 06D103385E 60 ± 5%
3. Tightening torque A 06D103385E 90° ± 1°
4. Tightening torque A 06D103385E 90° ± 1°
EXCEL 079100991D
Tightening the U-bolts onto the camshafts (mechanical phase) A. Tightening torque 25
EXCEL 079100991D
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tightening the connecting rod cap – connecting rod beam
A. Tightening torque 40 ± 3
+
120° ± 10°
EXCEL 079100991D
Tightening the power steering pump support A. Tightening torque 8
PDM 400422-038
Tightening the clutch actuator support and sensor
A. Tightening torque 6 ± 3%
B. Tightening torque 6 ± 3%
EXCEL 079100991D
7 L J K W H Q L Q J W K H W L P L Q J V \ V W H P S D U W V R Q W R W K H F U D Q N F D V H A. Tightening torque 42 ± 5%
B. Tightening torque 10 ± 5%
C. Tightening torque 10 ± 5%
EXCEL 079100991D
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A
A
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
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Fastening the power steering pipe in the front area
Align the two references before tightening the unions
A. Tightening torque of pipe 20
PDM 400422-045
Tightening the pulley onto the alternator A. Tightening torque 65 ± 5%
EXCEL 079100991D
7 L J K W H Q L Q J W K H R [ \ J H Q V H Q V R U V R Q W R W K H F D W D O \ W L F F R Q Y H U W H U V A. Tightening torque 59 ± 5%
EXCEL 079100991D
Tightening the alternator cable A. Tightening torque 20 ± 2%
EXCEL 079100991D