water pump LAMBORGHINI GALLARDO 2009 Workshop Manual
Page 3 of 1659
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L714 00 00 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
01Engine 00 $ V V H P E O L H V 00Description
01 $ X [ L O L D U \ E H O W 01Check (control)
03Crankcase, cylinder, cylinder head 02Adjustment
05Crankshaft, connecting rods 03 ' L V D V V H P E O H
07Pistons, rings, pins, liners 04Cleaning
09Camshaft, valves 05 $ V V H P E O H
15Oil pump 06Bleeding
16 9 D U L D E O H Y D O Y H W L P L Q J P H F K D Q L V P
07 ) O X L G V V X E V W L W X W L R Q
17Oil cooler 08Filling and topping up
19Air intercooler 09Overhaul
21Water cooling 10Error code
22Water pump 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
27Fuel pump & lines 12Running-in
28Injection system 13Adjustment coding
29Air intake manifold 14
' L D J Q R V L V V R I W Z D U H
30 2 L O ¿ O W H U
31Catalyst
33 , Q W D N H D L U ¿ O W H U
41 & O X W F K ) O \ Z K H H O
42Automatic clutch (E-gear)
45 7 X U E R F K D U J H U
90Timing system
98Repair kit
99 ) L [ L Q J D Q G V X V S H Q V L R Q
Page 14 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
71 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 00Description
Engine 01 $ X [ L O L D U \ E H O W 01Check (control)
03Crankcase, cylinder, cylinder head 02Adjustment
05Crankshaft, connecting rods 03 ' L V D V V H P E O H
07Pistons, rings, pins, liners 04Cleaning
09Camshaft, valves 05 $ V V H P E O H
15Oil pump 06Bleeding
16 9 D U L D E O H Y D O Y H W L P L Q J P H F K D Q L V P
07 ) O X L G V V X E V W L W X W L R Q
17Oil cooler 08Filling and topping up
19Air intercooler 09Overhaul
21Water cooling 10Error code
22Water pump 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
27Fuel pump & lines 12Running-in
28Injection system 13Adjustment coding
29Air intake manifold 14
' L D J Q R V L V V R I W Z D U H
30 2 L O ¿ O W H U
31Catalyst
33 , Q W D N H D L U ¿ O W H U
41 & O X W F K ) O \ Z K H H O
42Automatic clutch (E-gear)
45 7 X U E R F K D U J H U
90Timing system
98Repair kit
99 ) L [ L Q J D Q G V X V S H Q V L R Q
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7b
7c
7d
L714 00 08 00
7
A
A
BA
AA
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tightening the oil-water pump supports
B. Tightening torque 10 ± 5%
EXCEL 079100991D
7 L J K W H Q L Q J W K H I X H O S L S H V R Q W R W K H L Q W D N H P D Q L I R O G A. Tightening torque 25 ± 5%
EXCEL 079100991D
Secondary air circuit
A. Tightening torque 10 ± 5%
EXCEL 079100991D
7 L J K W H Q L Q J W K H 6 H O H V S H H G D F W X D W R U R Q W R W K H J H D U E R [ A. Tightening torque 10 ± 5%
B. Tightening torque 10 ± 5%
PDM 086300-014
Page 249 of 1659
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Fig.7
3
3
O
R
Q
Fig.8
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
10.Loosen 6 screws ( 3 ) L J ) to remove the oil pump and water drive assembly ( O-Fig.7).
11. To remove the 10 pistons ( Q-Fig.8), loosen the screws ( R-Fig.8 ¿ [ L Q J W K H F R Q Q H F W L Q J U R G V W R W K H F U D Q N V K D I W
Page 253 of 1659
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Fig.3
G
G
F
(
'
Fig.2
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3.To secure the 10 pistons ( ' ) L J W L J K W H Q W K H F R Q Q H F W L Q J U R G ¿ [ L Q J V F U H Z V A-Fig.2) to the crankshaft.
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H D 4. Tighten 6 screws ( G-Fig.3) to secure the oil pump and water drive assembly ( F-Fig.3).
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H F
Page 261 of 1659
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A
Fig.1
B
Fig.2
DC
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ ' L V D V V H P E O L Q J W K H H Q J L Q H R L O W D Q N 3 U H O L P L Q D U \ R S H U D W L R Q V •Lift the vehicle on the car lift (000000).
• 5 H P R Y H W K H U H D U F D U À R R U (082503).
• Empty the engine oil tank (011707).
• Remove the D L U ¿ O W H U F D U W U L G J H V (013303).
• 5 H P R Y H W K H H [ K D X V W (025103).
• 5 H O H D V H W K H Y D F X X P W D Q N (061103).
Disassembling the oil pump 1. / R R V H Q W K H O D W H U D O V F U H Z V S H U V L G H A-Fig.1 R I W K H H Q J L Q H F U R V V P H P E H U W R O R R V H Q L W V R W K D W W K H R L O W D Q N
F D Q E H U H P R Y H G B-Fig.1
2. ' H W D F K W K H O R Z H U H Q J L Q H R L O W D Q N C-Fig.2 E \ U H P R Y L Q J W K H À D Q J H Z L W K L W V V F U H Z V D-Fig.2 .
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R G L V D V V H P E O H
$ ( Q J L Q H R L O W D Q N
B) Oil-water pump
& 7 K H U P R V W D W L F Y D O Y H
' 2 L O W H P S H U D W X U H D Q G O H Y H O V H Q V R U
Page 263 of 1659
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B
C
A
Fig.6 Fig.7
(D
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
B) Disassembling the oil-water pump 3 U H O L P L Q D U \ R S H U D W L R Q V •Remove the vehicle engine (010003).
• 5 H P R Y H W K H O H I W H [ K D X V W P D Q L I R O G (013103).
Disassembling the pump1. ' L V F R Q Q H F W W K H R L O S L S H A-Fig.6 E \ X Q V F U H Z L Q J
• W K H V F U H Z V B-Fig.6 V H F X U L Q J W K H À D Q J H
• W K H V F U H Z C-Fig.6 V H F X U L Q J W K H S L S H V X S S R U W E U D F N H W
• 5 H P R Y H W K H D L U F R Q G L W L R Q L Q J S X P S (026003).
2. ' L V F R Q Q H F W W K H Z D W H U S L S H D-Fig.7 I U R P W K H R L O Z D W H U S X P S E \ U H P R Y L Q J L W V F O L S ( ) L J
Page 269 of 1659
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Fig.2
C
Fig.1
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R D V V H P E O H
$ ( Q J L Q H R L O W D Q N
B) Oil-water pump
& 7 K H U P R V W D W L F Y D O Y H
' 2 L O W H P S H U D W X U H D Q G O H Y H O V H Q V R U
$ $ V V H P E O \ L Q J W K H H Q J L Q H R L O W D Q N 1.Loosen the 8 lateral screws (4 per side) ( A-Fig.1
) of the engine cross member to loosen it, so that the engine
oil tank can be installed ( B-Fig.1).
2. Put the oil tank ( B-Fig.1) inside its housing.
3 . Connect the oil temperature connector ( C-Fig.2).
Page 271 of 1659
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L714 01 15 05
Fig.6
B
A2
1 3 5 7 4 6 8
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
B) Assembling the oil-water pump 1.
3 R V L W L R Q W K H ¿ O W H U V A-Fig.6) on the oil-water pump pipelines.
2. Position the oil-water pump ( B-Fig.6) in its seat.
% H I R U H D V V H P E O \ W K R U R X J K O \ F O H D Q ¿ O W H U V L Q F D V H R I G D P D J H G ¿ O W H U V U H S O D F H W K H P
3 U R F H H G Z L W K F D X W L R Q G X U L Q J W K H D V V H P E O \ S U R F H V V
Page 272 of 1659
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CCFig.7 Fig.8
Fig.9
'
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Be sure to position the pump so that the 2 centring bushes (C-Fig.6) match their couplings.
3. Secure the oil-water pump onto the lower part of the crankcase using the 13 screws ( ' ) L J ).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
4.Secure the oil-water pump support bracket ( ( ) L J ) by tightening the 3 screws ( F-Fig.9).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D
5. Secure the oil-water pump support bracket ( G-Fig.9) to the engine mount by tightening the 3 screws
( H-Fig.9 ).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D