window LAMBORGHINI GALLARDO 2009 Workshop Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 R R O V I R U ¿ W W L Q J W K H P D L Q V K D I W D Q G O D \ V K D I W R Q
intermediate plate
& O R V H W
' U D Z H U 3 R V L W L R Q D
62300015 Tool for pinion head bearing outer ring disassembly
& O R V H W
' U D Z H U 3 R V L W L R Q E
62300016 Window cover
& O R V H W
' U D Z H U 3 R V L W L R Q F
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&
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
69453001 Positioning of the soft-top front closure housings
% 2 ;
69453002 Centering bridge
% 2 ;
69453003 Side window alignment
(A) RH Arm
( % ) LH Arm
( & ) Spacer cross member
% 2 ;
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
69453004 Side plate attachment
(A) LH Arm
( %) RH Arm
% 2 ;
69453005 Positioning of the rear window (RWM)
% 2 ;
69453006 Positioning the engine hood hinge on the chassis
( A) LH Jig
( %) RH Jig
% 2 ;
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
6 & 5 $ 3 3 , 1 *
The following vehicle components are considered dangerous to the environment: vehicle disposal must therefore provide for the removal of these components and their processing by specialized companies.
) R U U H V S H F W R I W K H H Q Y L U R Q P H Q W
• Disposing of engine coolant by depositing it in garbage dumps or drainage systems is prohibited.
• The collection and disposal of used oil is regulated by law. Disposing of oily residues by depositing them in garbage dumps or drainage systems is prohibited.
• The collection and disposal of dead batteries is regulated by law. The disposal of batteries in garbage dumps is prohibited.
• & R Q V X P D E O H P D W H U L D O V E U D N H S D G V ¿ O W H U V P D W H U L D O V R D N H G Z L W K I X H O H W F P D \ Q R W E H G L V S R V H G R I L Q Q R U P D O garbage dumps and must be set aside and disposed of according to current laws.
Ferrous, light alloy and plastic materials should also be separated for recycling.
Battery
7 L U H V D Q G Z K H H O E D O D Q F L Q J Z H L J K W V F R Q W D L Q L Q J O H D G P D U N H G 3 E Catalytic converters Windows
& R P S R Q H Q W V F R Q W D L Q L Q J H [ S O R V L Y H F K D U J H V D L U E D J V
Residual fuel
2 L O V H Q J L Q H J H D U E R [ I U R Q W D Q G U H D U G L I I H U H Q W L D O
Coolant
+ \ G U D X O L F À X L G V E U D N H V F O X W F K 6 & $ 0 S R Z H U V W H H U L Q J
$ L U F R Q G L W L R Q L Q J V \ V W H P À X L G
& R P S R Q H Q W V F R Q W D L Q L Q J P H U F X U \ O R Z E H D P K H D G O L J K W E X O E V
3 O D V W L F F R P S R Q H Q W V E X P S H U V K R R G V I H Q G H U V V W R Q H J X D U G V À R R U F R Y H U V
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Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
On-board documentation
Check whether this VIN is affected by any recall or service campaign to be performed & K H F N W K H P D L Q W H Q D Q F H V F K H G X O H W R V H H L I W K H F D U L V G X H I R U D V H U Y L F H R U L I D Q \ À X L G V Q H H G W R E H F K D Q J H G
Check the exhaust gas expiry date and the M.O.T./service date Inside the vehicle
Electric windows, folding mirrors and electric top check positioning
Adjust the digital clock
Check all switches, electrical devices, indicators and other elements function correctly
Ensure the controls on the pushbutton panel are complete
Check the interior compartment for any visual faults ( Q V X U H I R R W E R D U G V D U H ¿ [ H G V H F X U H O \
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ABBA
Fig.9
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Air conditioner control unit
The automatic dual zone control unit is built into the push-button panel on the console. It separately controls the following parameters on the LH and RH sides of the passenger compartment:
3 D V V H Q J H U F R P S D U W P H Q W W H P S H U D W X U H
Seat temperature (if function is present)
' L V W U L E X W L R Q R I W K H D L U À R Z
$ L U À R Z ) D Q
These parameters, except for the temperature, are manually controlled by pressing the relative buttons (an LED comes on) and using the knobs (A-Fig.9). The display ( B-Fig.9) shows the value.
1 R W H
7 K H W H P S H U D W X U H F D Q E H D G M X V W H G E H W Z H H Q ƒ & D Q G ƒ & , I W K H S U R J U D P P H G Y D O X H H [ F H H G V W K H V H O L P L W V on the display, LOor HI appears and the temperature is no longer adjusted.
The
button completely blocks air from entering the passenger compartment.
The
E X W W R Q D F W L Y D W H V W K H À D S V I D Q V S H H G D L U U H F L U F X O D W L R Q D Q G W H P S H U D W X U H W R G H I U R V W W K H Z L Q G V F U H H Q D Q G W K H
side windows as quickly as possible. The
button excludes the air conditioner. As a result, the passenger compartment temperature cannot be
O R Z H U W K D Q W K H R X W V L G H W H P S H U D W X U H 7 K H G H K X P L G L ¿ H U L V D O V R H [ F O X G H G 7 K H Z L Q G R Z V F R X O G W K H U H I R U H V W H D P X S The
button activates automatic operation. The temperature, the amount and distribution of the air are
automatically controlled to achieve the desired passenger compartment temperature as quickly as possible and to maintain it.
Ventilation is possible in the passenger compartment even when the engine key is on OFF by simply keeping the
F R Q W U R O X Q L W R Q R I I E X W W R Q S U H V V H G
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) L J
A
CCCC
%
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
C) Assembling the power window motor 1. Position the power window motor ( $ ) L J ) and secure it to the door using the 3 screws ( % ) L J ).
2. Connect the 4 connections ( & ) L J ).
• Assemble the internal door handle 3 R L Q W % .
• Assemble the door cover (086805).
• $ V V H P E O H W K H F D U K L ¿ V \ V W H P O R X G V S H D N H U (097505).
$ I W H U D V V H P E O \ S R V L W L R Q W K H Z L Q G R Z
• : L W K W K H G R R U F O R V H G S O D F H W K H Z L Q G R Z L Q W K H ³ 8 3 ´ S R V L W L R Q N H H S L Q J W K H E X W W R Q S U H V V H G D S S U R [ L P D W H O \
10 seconds.
• 3 O D F H W K H Z L Q G R Z L Q W K H ³ ' 2 : 1 ´ S R V L W L R Q D J D L Q N H H S L Q J W K H E X W W R Q S U H V V H G D S S U R [ L P D W H O \
seconds.
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) L J ) L J
) L J
%
A
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( $ V V H P E O L Q J W K H I U R Q W Z L Q G R Z J X L G H 1.
Position the guide ( $ ) L J ) and secure the bottom part to the door using the screw ( % ) L J ).
2. Secure the guide at the top using the nut ( & ) L J ).
• Assemble the side window (084705).
• Assemble the door seal 3 R L Q W ' .
• Assemble the door cover (086805).
• $ V V H P E O H W K H F D U K L ¿ V \ V W H P O R X G V S H D N H U (097505).
Page 1064 of 1659
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) L J
) L J ) L J ) L J
C '
%
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
) $ V V H P E O L Q J W K H Z H D W K H U V W U L S 1.
Position the weatherstrip ( $ ) L J ) and secure it to the car using the clips ( % ) L J ).
2. Tighten the 2 screws securing the weatherstrip to the door at the front ( & ) L J ) and at the rear ( ' ) L J ).
• Assemble the side window (084705).
• Assemble the door seal 3 R L Q W ' .
• Assemble the door cover (086805).
• $ V V H P E O H W K H F D U K L ¿ V \ V W H P O R X G V S H D N H U (097505).
Page 1065 of 1659
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) L J ) L J
) L J ) L J ) L J
% %
C
C
A
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
G) Assembling the power window assembly 1.
, Q V H U W W K H S R Z H U Z L Q G R Z D V V H P E O \ $ ) L J ) inside the door and secure it using the 2 screws at the top ( %
) L J ) and the 2 at the bottom ( & ) L J ).
• Assemble the side window (084705).
• Position the internal door guard 3 R L Q W $ .
• Assemble the door seal 3 R L Q W ' .
• Assemble the front window guide 3 R L Q W ( .
• Assemble the power window motor 3 R L Q W & .
• Assemble the internal door handle 3 R L Q W % .
• Assemble the door cover (086805).
• $ V V H P E O H W K H F D U K L ¿ V \ V W H P O R X G V S H D N H U (097505).
$ I W H U D V V H P E O \ S R V L W L R Q W K H Z L Q G R Z
• : L W K W K H G R R U F O R V H G S O D F H W K H Z L Q G R Z L Q W K H ³ 8 3 ´ S R V L W L R Q N H H S L Q J W K H E X W W R Q S U H V V H G D S S U R [ L P D W H O \
10 seconds.
• 3 O D F H W K H Z L Q G R Z L Q W K H ³ ' 2 : 1 ´ S R V L W L R Q D J D L Q N H H S L Q J W K H E X W W R Q S U H V V H G D S S U R [ L P D W H O \
seconds.