check engine LAMBORGHINI MURCIÉLAGO 2009 Service Owner's Manual

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&UDQNVKDIWDQGEHDULQJGLVDVVHPEOH 3UHOLPLQDU\RSHUDWLRQV • Engine disassemble (010003)
• Thermostatic valve disassemble (012103)
• Gearbox disassemble (030103)
• Silencer and exhaust terminals disassemble (025103)
• Exhaust manifolds disassemble (025103)
• Air intake manifold disassemble (012903)
• Alternator, power steering pump and air conditioning system compressor frame disassemble.
• Head disassemble (010303)
• Rear differential disassemble (050903)
• Disassemble the front crankshaft pulley
• Timing system cover disassemble (019003)
• Disassemble the oil pan
• Disassemble the oil draft pipe
• Timing system chain disassemble (019003)
• Oil pump disassemble (011503)
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1. Fix the crankcase with the lower part facing upwards.
2. Unscrew the bolts which mount the crankcase to the lower part of the crankcase ( Fig.1).
3. Remove the lower part of the crankcase.
4. Remove the connecting rods and the pistons.
5.  5HPRYHWKHFUDQNVKDIWE\PHDQVRIDVSHFL¿FOLIWLQJGHYLFH Fig.2).
6. Check the crankshaft thoroughly for wear or scratches.
7. Remove the bushings from the lower and upper parts of the crankcase ( Fig.3).

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15. Install P/N 961195027 liner-stop on the concerned liner to prevent it from moving.
16. Insert the connecting rod-piston assembly in the crankcase, checking that:
• 7KHFRQQHFWLQJURGEHDGVIDFHWKHFUDQNVKDIWVKRXOGHUV
• The numbers printed on the connecting rods caps correspond to the numbers printed on the
connecting rod small end.
17. Apply Molycote 1000 on the threads and on the striking surface of the connecting rod cap bolts and tighten the
bolts; Tightening torque (000800-2a).
18. Then tighten to angle check.
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• Oil pump assemble (011505)
•Timing system chain assemble (019005)
• Assemble the oil draft pipe
• Assemble the oil pan
• Timing system cover assemble (019005)
• Assemble the front crankshaft pulley
•Rear differential assemble (050905)
• Head assemble (010305)
• Alternator, power steering pump and air conditioning system compressor frame assemble.
• Air intake manifold assemble (012905)
• Exhaust manifolds assemble (025105)
• Silencer and exhaust terminals assemble (025105)
• Gearbox assemble (030105)
• Thermostatic valve assemble (012105)
• Engine assemble (010005)

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A) Oil pump chain 3UHUHTXLVLWHV •
Heads removed (010303).
• Timing system cover removed (019003).
Oil pump chain
1. Unscrew the two bolts with washer ( A-Fig.1) and remove the oil pump chain tightener.
2. Unscrew the bolt that secures the toothed wheel to the oil pump and remove the chain from the engine pinion.
3. Check the chain, oil pump reel and engine pinion conditions; replace the oil pump reel unscrewing the bolt and
locking it.
7KHSUHVHQWVHFWLRQFRQWDLQVWKHIROORZLQJGLVDVVHPEO\VHTXHQFHVA) Oil pump chain% 2LOSXPS

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The system checks the crankcase gas emissions which are a mixture of air, fuel vapors and exhaust gas that seep out from the piston rings, andlubrication oil vapors which are sucked back and burnt by the engine.
The gas emissions rise from the crankcase to the cylinder head, are conveyed in ducts to the upper cylinder of the
engine oil tank (1). This cylindercontains an oil vapor separator; the condensed liquid part falls in the tank; the vapors are suctioned: •In the left intake manifold when the engine is running with low load;
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A. Engine oil tank
B. Oil vapor output pipes from the right cylinder head
C. Oil vapor output pipes from the left cylinder head
D. Vapor suction pipe to left manifold
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G. Oil vapor separator

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The oil level check must be carried out when the motor is hot, with an oil temperature between 70 and 90°C.
1) Bring the engine to idle speed and keep it there for 5 minutes to avoid every strategy that can bring the engine to run higher after a start up.
2) Be sure that the engine runs to the nominal idle speed (960 rpm ± 50 rpm) and keep it there for 60 seconds.
3) Turn off the engine.
4) Check the oil level within 30 seconds after turning off the engine.
The level must be between (± 5 mm) the MIN and MAX marks on the dipstick ( A-Fig.1).
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is about 1.4 liters.
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Replacing the engine coolant
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1. Place a container under the vehicle in order to collect all the engine coolant.
2. Open the radiator expansion tank plug.
3. Disconnect water pump inlet and outlet hoses and allow the coolant to drain out.
4. Unscrew the taps placed under the radiators and accessible when the rear aprons are removed in order to
empty the rear radiators.
5. Connect all the removed parts, close the open taps; top up with the prescribed coolant through the radiator
expansion tank plug.
   &RRODQW    6. Start the engine and run it at idle speed for some minutes leaving the radiator expansion tank plug open;
stop the engine and check the coolant level through the radiator expansion tank plug; top up with coolant if
necessary.
7. Then tighten the radiator expansion tank plug.

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This strategy checks the position of the canister washing solenoid valve in this way: • With the engine hot the control unit operates the solenoid valve so as to check the quantity of fuel vapors sent to
the intake (canister washing), according to the engine speed and load. The system alternates washing periods
with no washing periods: During the latter the self-adaptation strategy can be enabled, if these conditions
occur.
• During start-up the solenoid valve remains closed, preventing the fuel vapors from enriching the mixture;

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• The valve, under certain engine operation conditions, can also operate at idle speed.
• new purge solenoid to be checked using the LDAS system, “Checklistn_LP640_MY09” screen  .

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3UHOLPLQDU\FKHFNV Start the engine and: • Check pipe and clamp condition;
• Check for pipe and regulator leakage;
• Replace any component that presents visible leakage.
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To check the operation of the pressure regulator proceed as follows: • Connect a precision pressure gauge to the shut off tap, inserting it between the injector holder manifold and the
delivery coupling; check that the tap is open;
• Start up the engine and check that pressure p is within the prescribed values:
3.5 < p < 4.2 bar
If the pressure is above 4.2 bar: replace the pressure regulator.
If the pressure is below 3.5 bar: Check the fuel pump delivery pressure: If the delivery pressure is correct replace the pressure regulator (5 bars).
• Check that the pressure inside the system does not fall below 1 bar for at least 1 hour. If there are no visible
leakages, check the regulator and injectors.
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Close the tool tap to cut off the fuel pump delivery. Check that the pressure is above 4.5 bars. If the pressure is lower:• Check the MED valve condition;
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• Check the pump delivery pressure upstream of the MED valve.

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&2DQG+&FRQWHQWVFKHFN Proceed as follows to check the CO and HC contents: •
Stop the engine and start it again;
• Turn the engine for at least two minutes at 1800/2000 rpm;
• Check that the coolant and air temperature values of the two cylinder banks are at least 73°C and 30°C
respectively;
• Make sure that the cooling fans are on (the fans should start up at least three times if the outdoor temperature
is lower than 20°C) and that the air
conditioning system compressor is off (select maximum temperature);
•  6DPSOHH[KDXVWJDVIURPWKHVSHFL¿FYHQWV A-Fig. 1).
Check that the CO and HC contents are respectively:
CO < 1.0 %
HC < 500 ppm.
A. CO vent
B. Exhaust manifold
C. Catalyst

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•The CO content at the exhaust terminals, on the other hand, should be included in the range from 0.0 to 0.2%.
This procedure is used to check
 ZKHWKHUWKHFDWDO\WLFFRQYHUWHUVDUHZRUNLQJEXWFDQQRWGHPRQVWUDWHWKHFRPSOHWHHI¿FLHQF\RIWKHGHYLFHV • Check idle speed by means of LDAS 32, making sure that the self-adjusting system is working properly;
• Turn the engine off.
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