oil pump LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual
Page 3 of 1173
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L824 00 00 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
01Engine 00 $ V V H P E O L H V 00Description
01 $ X [ L O L D U \ E H O W 01 & K H F N F R Q W U R O
03Crankcase, cylinder, cylinder head 02Adjustment
05Crankshaft, connecting rods 03 ' L V D V V H P E O H
07Pistons, rings, pins, liners 04Cleaning
09Camshaft, valves 05 $ V V H P E O H
15Oil pump 06Bleeding
16 9 D U L D E O H Y D O Y H W L P L Q J P H F K D Q L V P
07 ) O X L G V V X E V W L W X W L R Q
17Oil cooler 08Filling and topping up
19Air intercooler 09Overhaul
21Water cooling 10Error code
22Water pump 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
27Fuel pump & lines 12Running-in
28Injection system 13Adjustment coding
29Air intake manifold 14 ' L D J Q R V L V V R I W Z D U H
30 2 L O ¿ O W H U
31Catalyst
33 , Q W D N H D L U ¿ O W H U
41 & O X W F K ) O \ Z K H H O
42 $ X W R P D W L F F O X W F K ( J H D U
45 7 X U E R F K D U J H U
90Timing system
98Repair kit
99 ) L [ L Q J D Q G V X V S H Q V L R Q
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L824 00 00 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
03Transmission 00 $ V V H P E O L H V 00Description
01Transmission housing 01 & K H F N F R Q W U R O
07Gears & shafts 02Adjustment
08Rods / Forks 03 ' L V D V V H P E O H
09 Selespeed sensor04Cleaning
11 6 \ Q F K U R Q L * H D U V 05 $ V V H P E O H
15Oil pump 06Bleeding
17Oil cooler 07 ) O X L G V V X E V W L W X W L R Q
21Transmission housing e-gear 08Filling and topping up
23Shifting / lever 09Overhaul
25 $ X W R P D W L F W U D Q V F R Q W U R O
10Error code
31Disc sets 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
41Transfer case 12Running-in
90 & R Q W U R O Q X P E H U 13Adjustment coding
98Repair kit 14 ' L D J Q R V L V V R I W Z D U H
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
71 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 00Description
Engine 01 $ X [ L O L D U \ E H O W 01 & K H F N F R Q W U R O
03Crankcase, cylinder, cylinder head 02Adjustment
05Crankshaft, connecting rods 03 ' L V D V V H P E O H
07Pistons, rings, pins, liners 04Cleaning
09Camshaft, valves 05 $ V V H P E O H
15Oil pump 06Bleeding
16 9 D U L D E O H Y D O Y H W L P L Q J P H F K D Q L V P
07 ) O X L G V V X E V W L W X W L R Q
17Oil cooler 08Filling and topping up
19Air intercooler 09Overhaul
21Water cooling 10Error code
22Water pump 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
27Fuel pump & lines 12Running-in
28Injection system 13Adjustment coding
29Air intake manifold 14 ' L D J Q R V L V V R I W Z D U H
30 2 L O ¿ O W H U
31Catalyst
33 , Q W D N H D L U ¿ O W H U
41 & O X W F K ) O \ Z K H H O
42 $ X W R P D W L F F O X W F K ( J H D U
45 7 X U E R F K D U J H U
90Timing system
98Repair kit
99 ) L [ L Q J D Q G V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
73 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 00Description
Transmission 01Transmission housing 01 & K H F N F R Q W U R O
07Gears & shafts 02Adjustment
08Rods / Forks 03 ' L V D V V H P E O H
09 Selespeed sensor04Cleaning
11 6 \ Q F K U R Q L * H D U V 05 $ V V H P E O H
15Oil pump 06Bleeding
17Oil cooler 07 ) O X L G V V X E V W L W X W L R Q
21Transmission housing e-gear 08Filling and topping up
23Shifting / lever 09Overhaul
25 $ X W R P D W L F W U D Q V F R Q W U R O
10Error code
31Disc sets 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
41Transfer case 12Running-in
90 & R Q W U R O Q X P E H U 13Adjustment coding
98Repair kit 14 ' L D J Q R V L V V R I W Z D U H
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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' ' L D E O R 0 0 X U F L H O D J R * * D O O D U G R
00 02 00
1a
1b
1c
& R G H ' H V F U L S W L R Q ' 0 * 3 K R W R
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 R R O V ( Q J L Q H
961295014 L 507 V4 Valve adjustment tool
& O R V H W
' U D Z H U 3 R V L W L R Q D
009007087 Carburation Check Tool
2 X W R I W K H F O R V H G
961595002 Oil pump oil seal installation tool 2 X W R I W K H F O R V H G
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00 02 00
2a
2b
2c
& R G H ' H V F U L S W L R Q ' 0 * 3 K R W R
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
961295015 Jalpa valve adjustment tool
& O R V H W
' U D Z H U 3 R V L W L R Q D
961195002 Oil pump oil seal installation tool 2 X W R I W K H F O R V H G
961295035 Wrench for gear tooth coupling & O R V H W
' U D Z H U 3 R V L W L R Q F
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Otto cycle 4-intake-stroke engine, 12 V cylinders at 60°, 4-valve timing system for each cylinder, double chain-
controlled double overhead camshaft, intake and exhaust phase transformers, indirect MPI injection (one injector
per cylinder), static electronic ignition (one coil per cylinder), variable length duct and throttle bodies controlled
by its control units, liquid cooling system with double radiator, dry pan lubrication with double pump controlled by
independent chain and oil radiator, gas emissions recycling system, six in two in one exhaust system with catalyst and exhaust noise control system.
Aluminium alloy and H+T silicon “open deck” type crankcase with wet inserted liners.
The cylinder heads are aluminium alloy and H+T silicon, with bronze valve guides and cast iron valve seats.
Cr Mo H+T steel crankshaft, working surfaces are hardened by gaseous nitriding. The main bearings are smooth.
The main bearing caps are integrated in a block structure to give maximum stiffness.
( D F K W L P H W K H F U D Q N V K D I W L V X Q G H U V L ] H G L W L V P R V W L P S R U W D Q W W R U H V W R U H W K H V X U I D F H K D U G Q H V V E \ special heat treatment.
Steel alloy cylinder liners with Nikasil-treated internal surfaces. This treatment ensures a very high surface hardness.
This type of liners cannot be lapped.
Steel connecting rods with modular head, smooth bearings at big and small ends. Pressed light alloy pistons with three rings (two seals and one oil ring).
Page 194 of 1173
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) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
The timing system consists of two overhead camshafts for each cylinder bank, controlled by double chains with
phase transformer on intake and exhaust shafts. Motion is transmitted directly from the crankshaft to two gear
wheels by means of a double chain. Each of these gear wheels in its turn controls the two camshafts of each head by means of double chains. The chain tension is ensured by hydraulic chain tighteners that operate with the lubrication circuit oil.
7 L P L Q J V \ V W H P ) L J
1.Engine oil pump chain
2. Cylinder bank 7-12 timing chain
3. Cylinder bank 7-12 timing chain tightener
4. Cylinder bank 1-6 timing chain
5. Cylinder bank 1-6 timing chain tightener
6. Lower chain
7. Lower chain tightener
8. Engine oil pump chain tightener
Page 226 of 1173
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Fig.1 Fig.2
Fig.3
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& U D Q N V K D I W D Q G E H D U L Q J G L V D V V H P E O H 3 U H O L P L Q D U \ R S H U D W L R Q V • Engine disassemble (010003)
• Thermostatic valve disassemble (012103)
• Gearbox disassemble (030103)
• Silencer and exhaust terminals disassemble (025103)
• Exhaust manifolds disassemble (025103)
• Air intake manifold disassemble (012903)
• Alternator, power steering pump and air conditioning system compressor frame disassemble.
• Head disassemble (010303)
• Rear differential disassemble (050903)
• Disassemble the front crankshaft pulley
• Timing system cover disassemble (019003)
• Disassemble the oil pan
• Disassemble the oil draft pipe
• Timing system chain disassemble (019003)
• Oil pump disassemble (011503)
& U D Q N V K D I W D Q G E H D U L Q J G L V D V V H P E O H
1. Fix the crankcase with the lower part facing upwards.
2. Unscrew the bolts which mount the crankcase to the lower part of the crankcase ( Fig.1).
3. Remove the lower part of the crankcase.
4. Remove the connecting rods and the pistons.
5. 5 H P R Y H W K H F U D Q N V K D I W E \ P H D Q V R I D V S H F L ¿ F O L I W L Q J G H Y L F H Fig.2).
6. Check the crankshaft thoroughly for wear or scratches.
7. Remove the bushings from the lower and upper parts of the crankcase ( Fig.3).
Page 231 of 1173
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L824 01 05 05
Fig.6
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' X U L Q J W K H D V V H P E O \
15. Install P/N 961195027 liner-stop on the concerned liner to prevent it from moving.
16. Insert the connecting rod-piston assembly in the crankcase, checking that:
• 7 K H F R Q Q H F W L Q J U R G E H D G V I D F H W K H F U D Q N V K D I W V K R X O G H U V
• The numbers printed on the connecting rods caps correspond to the numbers printed on the
connecting rod small end.
17. Apply Molycote 1000 on the threads and on the striking surface of the connecting rod cap bolts and tighten the
bolts; Tightening torque (000800-2a).
18. Then tighten to angle check.
7 L J K W H Q L Q J Y D O X H V D
• Oil pump assemble (011505)
•Timing system chain assemble (019005)
• Assemble the oil draft pipe
• Assemble the oil pan
• Timing system cover assemble (019005)
• Assemble the front crankshaft pulley
•Rear differential assemble (050905)
• Head assemble (010305)
• Alternator, power steering pump and air conditioning system compressor frame assemble.
• Air intake manifold assemble (012905)
• Exhaust manifolds assemble (025105)
• Silencer and exhaust terminals assemble (025105)
• Gearbox assemble (030105)
• Thermostatic valve assemble (012105)
• Engine assemble (010005)