lock LAND ROVER DISCOVERY 1999 Workshop Manual

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-17
11. Models without A/C: Remove 4 screws
securing heater control panel to louvre panel.
12. Models with A/C: Carefully release ATC ECU
from louvre panel, disconnect multiplugs and
remove ATC ECU.13.Loosen 2 upper screws and remove 4
remaining screws securing louvre panel to
fascia.
14.Remove louvre panel assembly.
15.Remove seals from face level vents.
Refit
1.Fit seals to face level vents on new louvre
panel.
2.Fit louvre panel to fascia and secure with
screws.
3. Models with A/C: Connect multiplugs to ATC
ECU and fit ATC ECU to fascia.
4. Models without A/C: Fit screws securing
heater control panel to louvre panel.
5. Models without A/C: Fit heater control panel
graphic plate and secure with screws.
6. Models without A/C: Fit blower speed and
heater control knobs.
7.Position switch pack, connect multiplugs to
switches and fit switch pack to louvre panel.
8.Position clock assembly, connect multiplug to
clock and door locking switch and fit clock
assembly to louvre panel.
9.Fit drinks tray.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Drink tray assembly - centre
fascia.
10.Fit and secure radio DIN socket.
11.Fit screw cover to radio aperture.
12.Fit radio cassette player.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio.

SCREENS
REPAIRS 76-4-3
10.From outside of vehicle, use a Kent knife and
carefully cut through sealant securing sides of
screen to body.
11.Using suitable cutting wire, with assistance if
required, carefully cut through sealant securing
top of screen to body and any remaining
sealant at sides.
CAUTION: Hold the cutting wire as close to
the glass as possible to prevent damage to
the body and surrounding trim.
12.Cut through sealant securing lower edge of
screen to body with glazing knife.
13.Attach suction cups and use assistance to
remove glass from body.
CAUTION: Lay glass on felt covered
supports and be careful not to damage the
obscuration band. Do not stand on edge as
this can cause chips which subsequently
develop into cracks.
14.Collect screen support block. Refit
1.Carefully remove sealant from body to leave a
smooth surface.
2.Use a vacuum cleaner to clear away any waste.
3. Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass. Fit new top finisher
to screen.
4.Fit screen support block to body.
5.With assistance, locate screen to body.
6.Apply masking tape to establish reference
marks as an alignment aid.
7.With assistance, remove screen and place
aside.
8.Clean body and sealant face on screen with
solvent.
CAUTION: Do not touch cleaned or primed
surfaces with fingers.
9.Apply etch primer to any bare metal on frame.
10.Apply screen primer to sealant face on screen
and allow to cure.
11.Apply primer over etch primer on body.
12.Apply activator over old sealant on body.
13.Allow activator to cure.
14.Fit pre-cut nozzle to sealer cartridge, remove
lid, shake out crystals and fit cartridge to
applicator gun. If necessary modify the nozzle
to achieve required bead section.

SEATS
76-5-2 DESCRIPTION AND OPERATION
Electric seat block diagram

SEATS
76-5-10 DESCRIPTION AND OPERATION
Heated seat block diagram (electric
seats)
1Passenger compartment fuse box
2Left seat heater switch
3Left seat heater module
4Left seat cushion heater element
5Left seat squab heater element 6Right seat heater switch
7Right seat heater module
8Right seat cushion heater element
9Right seat squab heater element

SEATS
REPAIRS 76-5-19
Bolster assembly - rear armrest
$% 78.20.02
Remove
1.Raise rear seat centre headrest, release clips
securing headrest and remove.
2.Lower armrest and carefully release 2 upper
clips securing armrest bolster bars to seat
frame.
3.Release bolster bars from seat frame and raise
armrest to closed position.
4.Firmly grasp the armrest and bolster assembly,
using considerable force withdraw armrest
bolster assembly from seat frame pivots.
NOTE: During removal it is likely that one or
both armrest pivots will break.
5.Remove broken lower armrest pivots. NOTE:
Care must be used to ensure seat frame is not
distorted during pivot removal.Refit
1.Fit and secure new armrest bolster pivots to
seat frame.
2.Fit new armrest and bolster assembly to lower
pivots, align and push fully home to lock.
3.Position bolster armrest assembly vertically,
align bars, fit and secure bolster bars to upper
seat frame clips.
4.Check operation of armrest assembly.
5.Fit and secure rear seat centre headrest.

SEATS
76-5-28 REPAIRS
Cover - squab - front seat
$% 78.90.08/81
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Place seat on a suitable work bench.
3.Tighten arm rest adjuster fully clockwise and
remove screw cover.
4.Remove screw securing arm rest to seat and
remove arm rest.
5.Remove 2 screws securing outer edge trim
casing to seat frame.
6.Remove trim casing.
7.Release inner edge of trim casing from seat
frame.
8.Remove trim casing. 9.Position seat upside down on table.
10.Release clip securing lower edge of squab
cover to seat frame.
11.Remove 2 clips securing either end of cover to
squab frame.
12.Position seat in upright position.
13.Raise headrest to maximum height.
14.Turn both guides through 90°.
15.Remove headrest from seat.
16.Remove screws securing grab handles to seat
frame and remove grab handles.

SUNROOF
76-6-4 DESCRIPTION AND OPERATION
System block diagram
1Passenger compartment fuse box
2BCU
3Sunroof ECU
4Front sunroof switch
5Front sunroof motor and microswitch6Rear sunroof - front switch
7Rear sunroof isolation switch
8Rear sunroof - rear switch
9Rear sunroof motor and microswitch

CHASSIS AND BODY DIMENSIONS
BODY DIMENSIONS 77-1-7
Front end information
I.D Description X Y Z
A Grille mounting slot -3190.5 413.9 303
(-125.610) (16.295) (11.929)
B Headlamp mounting panel, -3124 686.6 335
slot (-122.992) (27.031) (13.188)
C Bonnet locking platform, jig -3065.8 611 584.7
location hole (-120.700) (24.055) (23.019)
D Valance upper, jig location -2789.4 770.5 507.1
hole (-109.818) (30.334) (19.964)
E First wing fixing hole -3064.8 768 650.4
(-120.661) (30.236) (25.606)
F Second wing fixing hole -2787.9 778.7 686.1
(-109.759) (30.657) (27.011)
G Third wing fixing hole -2523.9 785.4 704.5
(-99.366) (30.921) (27.736)
H Fourth wing fixing hole -2259 789.6 718.4
(-88.937) (31.086) (28.283)
J Fifth wing fixing hole -1993.9 793 728.9
(-78.5) (31.220) (28.696)
M77 1753
B
C
D
E
F
G
H
J
A

CHASSIS AND BODY DIMENSIONS
BODY DIMENSIONS 77-1-9
Point to point dimensional information
Figures shown outside brackets are metric measurements (millimetres) and those inside brackets are imperial
measurements (inches).
All dimensions are to hole/slot centres.
Front end information
I.D Description Length
A Distance between headlamp mounting panel slots 1373.2 (54.062)
B Distance between grille locating slots 827.8 (32.590)
C Distance between bonnet locking platform jig location
holes1222 (48.110)
D Distance between valance upper assembly jig location
holes1541 (60.669)
E Distance between wing, front fixing holes 1536 (60.472)
F Distance between bonnet locking platform jig location
hole and wing, front fixing hole170.2 (6.700)
G Distance between wing, front fixing hole and wing, rear
fixing hole1894.7 (74.594)
H Distance between wing, rear fixing holes 1586 (62.440)
M77 1752
A
B
C
D
E
F
G
H

CHASSIS AND BODY DIMENSIONS
77-1-12 BODY DIMENSIONS
Rear end information
I.D Description Length
A Distance between taildoor setting block, jig location hole
and taildoor bottom hinge, middle fixing hole1364.4 (53.716)
B Distance between taildoor setting block, jig location hole
and taildoor top hinge, middle fixing hole1319.8 (51.960)
C Distance between crossmember outer rear panel, jig
location hole and rear headrest fixing hole 1413 (55.629)
M77 1758A
A
B
C