engine LAND ROVER DISCOVERY 1999 Workshop Manual

HARNESSES
86-7-22 REPAIRS
57.Disconnect and release 2 multiplugs from front
heated screen element.
58.Pull harness into engine bay.
59.Remove clip securing washer pipes to bonnet.
60.Disconnect pipe from bonnet.
61.Disconnect 11 multiplugs from ECU pack. 62.Remove 2 nuts securing earth headers to LH
lower 'A' post.
63.Disconnect 4 multiplugs from body harness.
64.Remove clip securing washer pipe located at
lower 'A' post
65.Remove pipe.

HARNESSES
REPAIRS 86-7-27
94.Disconnect 3 multiplugs from LH rear door
harness.
95.Withdraw harness to interior.
96.Manoeuvre harness over steering column
support bracket.
97.With assistance remove main harness.
Refit
1.With assistance position main harness to body
and manoeuvre over steering column support
bracket.
2.Lay harness in position and secure to floor
clips and retainers.
3.Connect LH and RH rear door multiplugs.
4.Connect CD player multiplug.
5.Position centre console earth headers and
secure with nuts.
6.Fit rear carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - rear.
7.Connect DCU multiplug.
8.Connect Lucar to handbrake switch.
9.Fit and tighten nuts securing harness to
transmission tunnel.
10.Secure harness to pedal box.
11.Position footwell earth header and secure with
nut.
12.Feed RH side of harness into engine bay.
13.Position carpet.
14.Connect wiper motor multiplug, position
mechanism and secure with nuts and bolts.
15.Connect ECM multiplug.
16.Position RH lower 'A' post earth header and
secure with nut, connect cruise control
multiplug.
17.Connect RH front door and RH side body
harness multiplugs. 18.Secure multiplugs to steering column support
bracket and connect brake and clutch pedal
multiplugs.
19.Connect multiplugs to column switch and
passive coil.
20.Position passenger compartment fusebox,
connect multiplugs, fit fusebox to fascia and
secure with nut.
21.Connect ignition switch multiplug to fuse box.
22.With assistance feed LH side of harness into
engine bay.
23.Connect multiplugs to front door harness and
body harness.
24.Position earth headers to LH lower 'A' post and
secure with nuts.
25.Connect multiplugs to ECU pack.
26.Position harness in engine bay.
27.Connect and secure heated front screen
multiplugs.
28.Fit plenum molding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum Air Intake.
29.Connect multiplugs to ABS sensor and fuel
cut-off switch.
30.Using draw string feed harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
31.Connect multiplugs to ABS modulator.
32.Feed harness through to front panel.
33.Position body earth leads and secure with
bolts.
34.Connect washer reservoir multiplugs and
pipes, secure pipes with clips.
35.Secure fog lamp multiplug.
36.Secure earth header behind headlamp.
37.Connect multiplugs to headlamp level motor,
headlamp and side lamp.
38.Fit indicator lamp

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
39.Connect multiplug to LH horn.
40.Feed harness to ACE accelerometer, connect
multiplug and secure with cable ties.
41.Connect cruise control, ABS sensor and brake
fluid level switch multiplugs.
42.Connect engine harness multiplug and feed
harness along RH wing to fuse box.
43.Using draw string pull harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
44.Connect chassis harness multiplugs.
45.Position engine bay fuse box and connect
multiplugs, fit fuse box and secure with screws.
46.Connect multiplugs to front of fuse box.
47.Position battery and starter cables and secure
with screws.
48.Fit fuse box cover.
49.Position earth lead and secure with nut.

HARNESSES
86-7-28 REPAIRS
50.Feed harness through to front panel.
51.Secure fog lamp multiplug.
52.Connect headlamp level motor, headlamp and
side lamp multiplugs.
53.Fit indicator lamp.

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
54.Secure harness to RH front panel.
55.Connect cooling fan and horn multiplug.
56.Secure harness to lower support rail.
57.Connect receiver drier and air temperature
sensor multiplugs.
58.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
59.Fit battery tray.
60.Fit air filter assembly.

+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
61.Position both lower 'A' post trims and secure
with studs.
62.Fit heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models with
air conditioning.

+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models
without air conditioning.
Harness - main - DVD unit
$% 86.70.25
Remove
1.Remove battery cover and disconnect the
battery earth lead.
2.Remove CD switch box.

+ IN CAR ENTERTAINMENT,
REPAIRS, Switch box - CD/DVD player.
3.Remove DVD player unit.

+ IN CAR ENTERTAINMENT,
REPAIRS, DVD screen/player unit.
4.Release screw covers, remove 4 screws and
remove front and rear grab handles from
drivers side.

NAVIGATION SYSTEM
87-8 DESCRIPTION AND OPERATION
Calibration Routine
1Park the vehicle outside in an area clear of high buildings, trees etc.
NOTE: The more open the surrounding area is, the faster the system will acquire sufficient GPS satellite signals to
begin calibration. To minimise the calibration time, the vehicle should not be moved again until the calibration
ride.
2Turn the ignition switch to position II. If the navigation computer does not come on, press the navigation
computer ON button.
3If necessary, use the navigation computer multifunction buttons to enter the security code.
4Turn the ignition switch to position 0 and remove the ignition key.
5Press the navigation computer ON button.
6Call up the SENSORS screen on the LCD:
lIf the navigation CD-ROM has not been installed before, press and hold multifunction button 1 then press
multifunction button 10.
lIf the navigation CD-ROM has been installed before, use the garage menu as detailed above.
7Turn the LH rotary control to minimum volume.
8Wait for 30 minutes. If necessary, the vehicle can be left unattended and locked.
NOTE: Land Rover recommend a minimum of 30 minutes be allowed to elapse in order to ensure that only a short
distance need be driven to achieve calibration.
9After the 30 minutes have elapsed, ensure the navigation computer LCD shows a GPS almanac figure of 27 or
higher.
10Start the vehicle engine and allow to idle.
11Install the navigation CD-ROM.
12Wait until the navigation computer LCD prompts for a language to be selected. Turn the RH rotary control to
scroll through the options, highlight the required language and press the RH rotary control to select.
13The navigation computer LCD will prompt for a voice to be selected. Turn the RH rotary control to scroll through
the options, highlight the required voice and press the RH rotary control to select.
14Wait until the navigation computer LCD advises "language has been loaded OK". Press the RH rotary control to
confirm the language and voice selections.
15The navigation computer LCD will default to the CALIBRATION RIDE screen and should show the
CALIBRATION RIDE CAN START message. The GPS data and the road speed counter will also be shown.
16Drive the vehicle over a road route approximating that shown below (it is not necessary to copy the route
exactly). Calibration is complete when the navigation computer LCD switches to show DESTINATION & POI
and the satellite graphic. If all the pre calibration ride conditions were complied with, calibration is typically
achieved within 3 miles (5 km) and usually occurs when the vehicle returns to the start point. However,
calibration may be achieved earlier in the journey and, if it is, there is no need to complete the remainder of the
calibration route.
17After calibration is achieved, return to the dealership, park the vehicle and stop the engine.
18Turn the ignition switch to position I.
19Use the system settings menu to set the navigation computer to local time and the required units of measure:
aPress the Nav button.
bTurn the RH rotary control to scroll through the displayed menu, highlight TIME and press the RH rotary
control to select. Press the + or – multifunction button to adjust the time in 30 minute steps. Select the 24
hour clock and confirm by pressing the OK multifunction button.
cIf metric units of measure are required, go to step e) (the navigation computer defaults to metric units of
measure).
dIf Imperial units of measure are required, turn the RH rotary control to scroll through the displayed menu,
highlight MEASURING UNIT and press the RH rotary control to select. Turn the RH rotary control to
highlight IMPERIAL and press the RH rotary control to select.
ePress the Nav button to return to the destination menu.
20Calibration is complete. The navigation system is ready for use.
NOTE: The accuracy of the system will automatically be fine tuned when a further journey is made, but this is not
required as part of the calibration procedure.
NOTE: In European countries, the territory will have to be set the first time the navigation system is used, and the
first time a destination in another country is selected. The first time the navigation system is used or a destination
in another country is selected, a map is displayed with the default/current territory highlighted. To change the
territory: Press the RH rotary control to display the territory list; turn the RH rotary control to scroll through the
list and highlight the required territory; press the RH rotary control to confirm the selection.

INSTRUMENTS
DESCRIPTION AND OPERATION 88-1
INS TRUMENTS DESCRIPTION AND OPERAT ION
Instrument pack
1Hill descent control information warning lamp
2Overspeed warning lamp
3Brake system warning lamp
4Malfunction Indicator Lamp (MIL)
5Tachometer
6Direction indicator warning lamp
7Main beam warning lamp
8Direction indicator warning lamp
9Speedometer
10SRS warning lamp
11Off road mode warning lamp
12Glow plug warning lamp
13Trailer warning lamp
14Water in fuel filter warning lamp
15Transmission high temperature warning lamp
16Seat belt warning lamp17Fuel tank level gauge
18Low fuel level warning lamp
19LCD odometer/trip meter
20Anti-theft status warning lamp
21ABS warning lamp
22Gearbox manual/sport mode warning lamp
23Alternator charge warning lamp
24ACE warning lamp
25Oil pressure warning lamp
26SLS warning lamp
27Hill descent control warning lamp
28Engine coolant temperature gauge
29High coolant temperature warning lamp
30Traction control warning lamp
31Differential lock warning lamp
32Transfer box neutral warning lamp

INSTRUMENTS
88-2 DESCRIPTION AND OPERATION
Instrument component location - Engine
compartment / underneath vehicle
1ECM (diesel models)
2Alternator
3Glow plugs
4Transmission temperature sensor
5Water in fuel filter sensor
6Fuel tank sender unit
7Differential lock switch – vehicles up to 03
model year8Differential lock switches – vehicles from 03
model year (where fitted)
9Parking brake switch
10Brake fluid level switch
11Oil pressure switch

INSTRUMENTS
DESCRIPTION AND OPERATION 88-5
Description
General
The instrument pack consists of four analogue dials, four warning lamp packs and a Liquid Crystal Display (LCD)
odometer.
The four dials are used to indicate:
lRoad speed.
lEngine speed.
lFuel tank level.
lEngine coolant temperature.
The dials are driven by a microprocessor from information received from the serial communication link. Information
input is received as either:
lDigital.
lAnalogue.
lPulse train.
lPulse Width Modulation (PWM).
The LCD provides information for:
lOdometer.
lTrip distance.
lSelected gear (on vehicles fitted with an automatic gearbox).
A trip reset button is provided to zero the trip display, this button also allows the selection of "miles" or "kilometres"
for the display. A photocell controls the illumination of the LCD, maintaining contrast of the display during ambient light
changes.
Within the four warning lamp packs there are 28 lamps. A long life bulb illuminates the high beam warning lamp and
the rest of the warning lamps are illuminated by Light Emitting Diodes (LED's). All warning lamp legends are invisible
until lit. When lit the symbols are illuminated on a black background.
The warning lamps illuminate in one of four colours. The colour indicates the level of importance to the driver, as
follows:
lRed = warning.
lAmber = caution.
lGreen = system operative.
lBlue = main beam operative.
The first warning lamp pack is located in the top left-hand side of the instrument pack and contains the following
warning lamps:
lTraction control warning lamp.
lTransfer box in neutral warning lamp.
lDifferential lock warning lamp
lOverspeed warning lamp (activated for gulf market only).
lBrake system warning lamp.
lHill Descent Control (HDC) information warning lamp.
lMalfunction Indicator Lamp (MIL)/ SERVICE ENGINE SOON warning lamp.
The second warning lamp pack is located in the centre of the instrument pack and contains the following warning
lamps:
lDirection indicator warning lamps.
lHigh beam warning lamp.
lAnti-lock brake system warning lamp.

INSTRUMENTS
88-8 DESCRIPTION AND OPERATION
Tachometer
The tachometer is an integral part of the instrument pack. Located next to the speedometer. it displays engine speed
in revolutions per minute. It is an analogue gauge with a maximum reading of 6000 rev/min.
V8 and diesel variants use the same gauge.
The input for the tachometer is from the ECM. It is a digital signal at 2 pulses per engine revolution. When the ignition
is switched on with the engine not running, the ECM will generates pulses equivalent to 228 rev/min for diagnostic
purposes. The tachometer will not register a reading, as it only indicate engine speeds above 228 rev/min.

INSTRUMENTS
DESCRIPTION AND OPERATION 88-11
Engine coolant temperature gauge
The engine coolant temperature gauge is an analogue gauge with three sections: cold temperature; normal operating
temperature; high temperature. Under normal engine operating temperatures the engine coolant temperature gauge
will display in the centre of the gauge. When the engine is cold e.g. from first start-up, the coolant temperature gauge
will display in the cold band. When the engine is over heating the temperature gauge will display in the high
temperature band. If the engine coolant temperature gauge receives no input or the input is out of range the
temperature gauge will read cold and the high coolant temperature warning lamp will be illuminated.
The input signal is a PWM signal from the engine coolant temperature sensor via the ECM. The power input for the
high coolant temperature warning lamp is supplied by the instrument pack via fuse 27. The ECM controls the earth
path to illuminate the high coolant temperature warning lamp.

INSTRUMENTS
88-12 DESCRIPTION AND OPERATION
Malfunction Indicator Lamp (MIL)/ SERVICE ENGINE SOON warning lamp
The MIL/service engine soon warning lamp within the instrument pack utilises an amber LED and a clear legend. If
an emission related fault is detected by the engine management system or, on automatic gearbox models, the EAT
ECU, the ECM will illuminate the LED providing the driver with a visible warning.
The warning lamp will illuminate whenever the vehicle is driven until the fault is repaired, and the ECM fault code
memory is cleared using TestBook.
When the ignition is switch on the ECM carries out a self-test function of the lamp. The lamp will illuminate for 3
seconds then extinguish if no faults exist. If a fault is present the lamp will be extinguished for 1 second before
illuminating again to indicate a fault exists.
There are two configurations of the legend for the warning lamp:
lNAS and Canada = SERVICE ENGINE SOON text.
lAll other markets = MIL SAE J1930 symbol.
The power input for the LED is supplied by the instrument pack via fuse 27. The ECM provides a voltage to the
instrument pack Central Processing Unit (CPU) to control the warning lamp:
l< 1.8 volts = warning lamp on.
l> 7.7 volts = warning lamp off.