entertainment LAND ROVER DISCOVERY 2002 User Guide

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-19
7.Remove 4 screws securing trim panel to rear of
centre console.
8.Remove trim panel.
9.Position harnesses clear of rear carpet.
10.Remove rear carpet.
Refit
1.Position new rear carpet.
2.Fit front and rear carpet retainers to floor and
secure with screws.
3.Fit finishers to front and rear carpet retainers
4.Position trim panel to rear of centre console
and secure with screws.
5.Fit lower 'B' post trim panels.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
6.Fit RH front seat to floor.

+ SEATS, REPAIRS, Seat - front.
7. Models with premium ICE: Fit power
amplifier.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
Carpet - loadspace
$% 76.49.04
Remove
1.Remove both rear seat belt lower fixings.
2. Models with third row seats: Remove both
third row seats.

+ SEATS, REPAIRS, Seat - third row.
3.Remove both loadspace side trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
4. Models with third row seats: Remove 4
screws and remove both seat lower mounting
escutcheons.
5.Recline rear seats fully forward.
6.Remove finisher from loadspace carpet
retainer.
7.Remove 6 screws securing loadspace carpet
retainer to floor and remove retainer.
8.Remove loadspace carpet.
Refit
1.Position loadspace carpet to floor.
2.Position loadspace carpet retainer to floor and
secure with screws.
3.Fit finisher to loadspace carpet retainer
4.Return rear seats to their normal position.
5. Models with third row seats: Position both
third row seats lower mounting escutcheons to
floor and secure with screws.
6.Fit both loadspace side trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
7. Models with third row seats: Fit both third row
seats.

+ SEATS, REPAIRS, Seat - third row.
8.Position both rear seat belt lower mountings
and secure with bolts tightened to 32 Nm (24
lbf.ft).

PANEL REPAIRS
77-2-34 REPAIRS
Refit
1.Fit windscreen side finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Side finisher - windscreen.
2.Fit insulation pad to engine bulkhead.
3.Fit front mud flap.
4.Fit road wheel and tighten nuts to 140 Nm (103
lbf.ft).
5.Fit wiring harness to valance assembly.
6. Models with A/C: Fit A/C pipes to valance
assembly.
7.Fit PAS/ACE reservoir.
8.Fit brake pipes to valance assembly.
9. LHD models: Fit brake servo.

+ BRAKES, REPAIRS, Servo - brake.
10.Fit ABS modulator unit.

+ BRAKES, REPAIRS, Modulator unit
- ABS.
11.Fit front bulkhead assembly.

+ PANEL REPAIRS, REPAIRS, Front
bulkhead assembly.
12.Connect leads/multiplug to alternator.
13.Connect battery leads, negative lead last.
'A' post assembly
In this procedure, the front wing and the valance
outer reinforcement (rear section) are replaced in
conjunction with the 'A' post assembly. The dash side
assembly can also be replaced in this procedure if
required.
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove bonnet.
4.Remove front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
5.Remove RH or LH front door.

+ DOORS, REPAIRS, Door - front.
6.Remove RH or LH sill finisher.
7.Remove windscreen.

+ SCREENS, REPAIRS, Windscreen.
8. Diesel models: Remove ECM.

+ ENGINE MANAGEMENT SYSTEM -
Td5, REPAIRS, Engine control module
(ECM).
9.Remove RH or LH 'A' post inner finishers and
disconnect speaker multiplug (if fitted).
10.Release sunroof drain tube and position aside.
11.Remove RH or LH front seat.

+ SEATS, REPAIRS, Seat - front.
12. RH side: Remove CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
13.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia.
14. Driver's side: Remove steering column
support bracket.
15.Remove relevant wiring from 'A' post.
16.Remove tread plate from front door aperture.
17.Release front carpet and position aside.
18.Remove front door aperture seal.
19.Remove engine bulkhead insulation.

PANEL REPAIRS
REPAIRS 77-2-35
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.Refit
1.Fit insulation pad to engine bulkhead.
2.Fit front door aperture seal.
3.Position front carpet and fit tread plate to front
door aperture.
4.Fit wiring to 'A' post.
5. Driver's side: Fit steering column support
bracket.
6.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia.
7. RH side: Fit CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
8.Fit RH or LH front seat.

+ SEATS, REPAIRS, Seat - front.
9.Fit sunroof drain tube.
10.Connect multiplug to speaker (if fitted) and fit
finisher to 'A' post.
11. Diesel models: Fit ECM.

+ ENGINE MANAGEMENT SYSTEM -
Td5, REPAIRS, Engine control module
(ECM).
12.Fit windscreen.

+ SCREENS, REPAIRS, Windscreen.
13.Fit sill finisher.
14.Fit front door.

+ DOORS, REPAIRS, Door - front.
15.Fit front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
16.Fit bonnet.
17.Connect leads/multiplug to alternator.
18.Connect battery leads, negative lead last.
M77 1751

PANEL REPAIRS
REPAIRS 77-2-37
Sill outer assembly
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove RH or LH front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
4.Remove RH or LH front door.

+ DOORS, REPAIRS, Door - front.
5.Remove RH or LH rear door.

+ DOORS, REPAIRS, Door - rear.
6.Remove RH or LH sill finisher.
7.Remove RH or LH 'A' post inner lower
finishers.
8.Remove RH or LH front seat.

+ SEATS, REPAIRS, Seat - front.
9. LH side: Remove power amplifier and EAT
ECU.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
10. RH side: Remove CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
11.Remove rear seats.

+ SEATS, REPAIRS, Seat - rear.
12.Remove RH or LH front seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - front.
13.Remove tread plates from front and rear door
apertures.
14.Release carpet and position aside.
15.Remove front and rear door aperture seals.
16.Release relevant wiring from 'A' post, 'B/C' post
and sill areas, and position aside.
17.Remove loadspace lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
18. RH side: Remove lower ACE accelerometer.

+ FRONT SUSPENSION, REPAIRS,
Accelerometer - ACE - lower.
19. LH side: Remove SLS air compressor unit.

+ REAR SUSPENSION, REPAIRS,
Compressor unit - air - SLS.
20. Models with rear A/C: Recover refrigerant
from A/C system and remove A/C pipes from
LH sill.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.
21.Remove 2 bolts securing body to chassis.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1.Fit 2 bolts securing body to chassis and tighten
to 45 Nm (33 lbf.ft).
2. Models with rear A/C: Fit A/C pipes to sill and
recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.
3. LH side: Fit SLS air compressor unit.

+ REAR SUSPENSION, REPAIRS,
Compressor unit - air - SLS.
4. RH side: Fit lower ACE accelerometer.

+ FRONT SUSPENSION, REPAIRS,
Accelerometer - ACE - lower.
5.Fit loadspace lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
6.Fit relevant wiring to 'A' post, 'B/C' post and sill
areas.
7.Fit front and rear door door aperture seals.
8.Fit carpet and secure into position.
9.Fit tread plates to front and rear door apertures.
10.Fit front seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - front.
11.Fit rear seats.

+ SEATS, REPAIRS, Seat - rear.
12. LH side: Fit CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
13. RH side: Fit power amplifier and EAT ECU.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
14.Fit front seat.

+ SEATS, REPAIRS, Seat - front.
15.Fit 'A' post inner lower finishers.
M77 1716A

PANEL REPAIRS
REPAIRS 77-2-39
'B/C' post assembly
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove RH or LH rear door.

+ DOORS, REPAIRS, Door - rear.
4.Remove front door striker from 'B/C' post.
5.Remove RH or LH sill finisher.
6.Remove RH or LH front seat.

+ SEATS, REPAIRS, Seat - front.
7. RH side: Remove power amplifier.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
8. LH side: Remove CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
9.Remove RH or LH front seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - front.
10.Remove RH or LH rear seat.

+ SEATS, REPAIRS, Seat - rear.
11.Remove head lining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
12.Remove tread plate from front and rear door
apertures.
13.Release carpet from fixings and position aside.
14.Remove front and rear door door aperture
seals.
15.Release relevant wiring from 'B/C' post and sill
areas and position aside.
16.Remove side drip rail finisher.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
2. Before welding 'B/C' post to roof, apply
'Heat shrink paste' to roof area to avoid heat
damage to paintwork.
Refit
1.Fit side drip rail finisher.
2.Fit wiring to 'B/C' post and sill areas.
3.Fit front and rear door door aperture seal.
4.Position carpet and secure with fixings.
5.Fit tread plates to front and rear door apertures.
6.Fit head lining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
7.Fit rear seat.

+ SEATS, REPAIRS, Seat - rear.
8.Fit front seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - front.
9. LH side: Fit CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
10. RH side: Fit power amplifier.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
11.Fit RH or LH front seat.

+ SEATS, REPAIRS, Seat - front.
12.Fit sill finisher.

PANEL REPAIRS
REPAIRS 77-2-43
'D' post outer assembly
In this procedure, the panel body side assembly is
also replaced in conjunction with the 'D' post
assembly. The 'D' post inner closing panel can also
be replaced in this procedure, if required.
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove panel body side assembly.

+ PANEL REPAIRS, REPAIRS, Panel
body side assembly.
4.Remove RH or LH sill finisher.
5.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
6. RH side: Remove power amplifier.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
7. LH side: Remove CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
8.Remove 'B/C' post lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
9.Remove rear seat.

+ SEATS, REPAIRS, Seat - rear.
10.Remove loadspace carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - loadspace.
11.Release carpet for access to 'D' post assembly
and position aside.
12.Remove relevant wiring.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1.Fit and secure wiring.
2.Position and secure carpet into position.
3.Fit loadspace carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - loadspace.
4.Fit rear seat.

+ SEATS, REPAIRS, Seat - rear.
5.Fit 'B/C' post lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
6. LH side: Fit CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
7. RH side: Fit power amplifier.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
8.Fit front seat.

+ SEATS, REPAIRS, Seat - front.
9.Fit RH or LH sill finisher.
10.Fit panel body side assembly.

+ PANEL REPAIRS, REPAIRS, Panel
body side assembly.
11.Connect leads/multiplug to alternator.
12.Connect battery leads, negative lead last.
M77 1699B

PANEL REPAIRS
77-2-44 REPAIRS
Wheelarch rear outer assembly
In this procedure, the panel body side assembly is
replaced in conjunction with the wheelarch rear outer
assembly.
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove panel body side assembly.

+ PANEL REPAIRS, REPAIRS, Panel
body side assembly.
4.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
5. RH side: Remove power amplifier.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
6. LH side: Remove CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
7.Remove 'B/C' post lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
8.Remove rear seat.

+ SEATS, REPAIRS, Seat - rear.
9.Remove loadspace carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - loadspace.
10.Release carpet for access to 'D' post assembly
and position aside.
11.Remove relevant wiring.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1.Fit and secure wiring.
2.Position and secure carpet into position.
3.Fit loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - loadspace.
4.Fit rear seat.

+ SEATS, REPAIRS, Seat - rear.
5.Fit 'B/C' post lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
6. LH side: Fit CD autochanger.

+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
7. RH side: Fit power amplifier.

+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
8.Fit front seat.

+ SEATS, REPAIRS, Seat - front.
9.Fit panel body side assembly.

+ PANEL REPAIRS, REPAIRS, Panel
body side assembly.
10.Connect leads/multiplug to alternator.
11.Connect battery leads, negative lead last.
M77 1700A

AIR CONDITIONING
REPAIRS 82-37
12.Remove receiver drier from mounting bracket.
13.Remove dual pressure switch from receiver
drier
Refit
1.Fit dual pressure switch to receiver drier and
tighten to 10 Nm (7 lbf.ft).
2.Fit receiver drier to mounting bracket and
tighten clamping bolt.
3.Fit receiver drier assembly to condenser.
4.Fit bolts securing receiver drier mounting
bracket to condenser and tighten to 5 Nm (3.7
lbf.ft).
5.Remove caps from air conditioning pipes and
receiver drier.
6.Remove old 'O' rings from pipes.
7.Fit new 'O' rings to pipes and lubricate with
refrigerant oil.
8.Connect air conditioning pipes to receiver
drier.
9.Fit bolts securing air conditioning pipes to
receiver drier and tighten to 5 Nm (3.7 lbf.ft).
10.Connect multiplug to dual pressure switch.
11.Fit front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - up to 03MY.
12.Recharge air conditioning system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.
ECU - air temperature control
$% 82.20.90
Remove
1.Release radio from fascia.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio cassette player.
2.Working through radio aperture, release control
unit from fascia.
3.Disconnect 3 multiplugs and remove control
unit.
4.Collect bushes from control unit location pegs.
Refit
1.Fit bushes to new control unit.
2.Position control unit and connect multiplugs.
3.Fit control unit to fascia.
4.Fit radio to fascia.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio cassette player.

IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-1
IN CAR ENTERTA INMENT DESCRIPTION AND OPERAT ION
ICE System Component layout
High line RHD system shown (LHD system similar)
1FM aerial and amplifier (high line only)
2AM/FM aerial and amplifier
3Power amplifier (high line only)
4Radio cassette player
5Remote radio control switches (mid line and
high line only)
6Upper front door speaker LH/RH (high line
only)
7A post speaker LH/RH (mid line and high line
only)8Upper rear door speaker, LH/RH (high line
only)
9Lower front door speaker LH/RH
10CD-autochanger (if fitted)
11Lower rear door speaker LH/RH
12Radio headphone amplifier LH/RH (high line
only)
13Tail door speakers (high line only)

IN CAR ENTERTAINMENT
86-6-2 DESCRIPTION AND OPERATION
Base and mid line ICE system control
diagram
1Fusible link
2Battery power supply fuse
3Remote radio control switches (if fitted)
4Radio cassette
5Telephone system interface6Speakers
7Amplifier AM/FM aerial
8AM/FM aerial
9Auxiliary power supply fuse
10Auxiliary relay