battery Lexus ES330 2005 Occupant Restraint System / LEXUS 2005 ES330 (OM33691U) Service Manual

INTRODUCTION
336
ENGINE COMPARTMENT OVERVIEW
1Power steering fluid
reservoir
2Engine oil filler cap
3Brake fluid reservoir
4Fuse box
5Battery
6Radiator
7Condenser
8Electric cooling fans
9Engine oil level
dipstick
10Washer fluid tank
11Engine coolant
reservoir

INTRODUCTION
337
DOITYOURSELF SERVICEPRECAUTIONS
If you perform maintenance yourself, be sure to follow the
correct procedure given in this Section.
You should be aware that improper or incomplete servicing
may result in operating problems.
Performing do −it−yourself maintenance during the warranty
period may affect your warranty coverage. Read the separate
Lexus Warranty statement for details and suggestions.
This Section gives instructions only for those items that are
relatively easy for an owner to perform. As explained in
Section 5, there are still a number of items that must be
performed by a qualified technician with special tools.
For information on tools and parts for do−it−yourself
maintenance, see “Parts and tools” on page 338.
Utmost care should be taken when working on your vehicle to
prevent accidental injury. Here are a few precautions that you
should be especially careful to observe:
CAUTION
 When the engine is running, keep hands, clothing,
and tools away from the moving fan and engine drive
belt. (Removing rings, watches, and ties is
advisable.)
 Right after driving, the engine compartment — the
engine, radiator, exhaust manifold and power
steering fluid reservoir, etc. — will be hot. So be
careful not to touch them. Oil and other fluids may
also be hot.
 Do not leave anything that may burn easily, such as
paper or rags, in the engine compartment.
 Do not smoke, cause sparks or allow open flames
around fuel or the battery. Their fumes are
flammable.
 Do not get under your vehicle with just the body jack
supporting it. Always use automotive jack stands or
other solid supports.
 Be sure that the ignition is off if you work near the
electric cooling fans or radiator grille. With the
ignition on, the electric cooling fans will
automatically start to run if the engine coolant
temperature is high and/or the air conditioning is on.

INTRODUCTION
338
Use eye protection whenever you work on or under
your vehicle where you may be exposed to flying or
falling material, fluid spray, etc.
 Be extremely cautious when working on the battery.
It contains poisonous and corrosive sulfuric acid.
NOTICE
Remember that battery and ignition cables carry high
currents or voltages. Be careful of accidentally
causing a short circuit.
 Before closing the engine hood, check to see that you
have not forgotten any tools, rags, etc.
 Do not drive with the air cleaner removed, or
excessive engine wear could result. Also backfiring
could cause a fire in the engine compartment.
 Do not overfill automatic transmission fluid, or the
transmission could be damaged.
 Be careful not to scratch the glass surface with the
wiper frame.
PARTS AND TOOLS
Here is a list of parts and tools you will need to perform
do−it−yourself maintenance. Remember all Lexus parts are
designed in metric sizes, so your tools must be metric.
Checking the engine oil level
Parts (if level is low):
“Toyota Genuine Motor Oil” or equivalent
See page 353 for details about engine oil selection.
Tools:
 Rag or paper towel
 Funnel (only for adding oil)

INTRODUCTION
339
Checking the engine coolant level
Parts (if level is low):
“Toyota Super Long Life Coolant” or similar high quality
ethylene glycol based non −silicate, non− amine, non−nitrite,
and non −borate coolant with long −life hybrid organic acid
technology (Coolant with long −life hybrid organic acid
technology is a combination of low phosphates and organic
acids.)
“Toyota Super Long Life Coolant” is a mixture of 50% coolant
and 50% deionized water (for the U.S.A.) or 55% coolant
and 45% deionized water (for Canada). This coolant
provides protection down to about −35C (−31F) (for the
U.S.A.) or about −42C (− 44F) (for Canada).
Tools:
 Funnel (only for adding coolant)
Checking brake fluid
Parts (if level is low):
FMVSS No. 116 DOT 3 or SAE J1703 brake fluid
Tools:
 Funnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low):
Automatic transmission fluid DEXRON
II or III
Tools:
 Rag or paper towel
 Funnel (only for adding fluid)
Checking battery condition
Tools:
Warm water
 Baking soda
 Grease
 Conventional wrench (for terminal clamp bolts)
Checking and replacing the blade type fuses
Parts (if replacement is necessary):
Fuse with same amperage rating as original

ENGINE
346— COOLING SYSTEM
Capacity
9.2 L (9.7 qt., 8.2 Imp. qt.)
Coolant type“Toyota Super Long Life Coolant” or similar high quality ethylene glyco\
l
based non −silicate, non −amine, non −nitrite, and non −borate coolant
with long −life hybrid organic acid technology (Coolant with long −life
hybrid organic acid technology is a combination of low phosphates and
organic acids.)
Do not use plain water alone.
NOTE:
“Toyota Super Long Life Coolant” is used in your Lexus vehicle at factory fil\
l. In order to avoid technical problems, only use “Toyota
Super Long Life Coolant” or similar high quality ethylene glycol based non −silicate, non −amine, non −nitrite, and non −borate coolant
with long−life hybrid organic acid technology. (Coolant with long −life hybrid organic acid technology is a combination of low
phosphates and organic acids.) Please contact your Lexus dealer for further deta\
ils.
— IGNITION SYSTEM
Spark plug — Make DENSO NGK
— Gap
SK20R11
IFR6A11
1.1 mm (0.043 in.)
— ELECTRICAL SYSTEM
Battery Open voltage at 20C (68F):
Charging rates
12.6 — 12.8 V Fully charged
12.2 — 12.4 V Half charged
11.8 — 12.0 V Discharged
[Voltage that is checked 20 minutes after the key is removed with all the
lights turned off]
5 A max.

CHASSIS
377
Tire related termmeaning
Normal occupant
weight68 kg (150 lb.) times the number of occupants specified in the second \
column of
Table 1 that follows
Occupant distributiondistribution of occupants in a vehicle as specified in the third column \
of Table 1 that
follows
Production options
weightthe combined weight of those installed regular production options weighi\
ng over 2.3 kg
(5 lb.) in excess of those standard items which they replace, not prev\
iously considered
in curb weight or accessory weight, including heavy duty brakes, ride le\
velers, roof
rack, heavy duty battery, and special trim
Recommended
inflation pressurecold tire inflation pressure recommended by a manufacturer
Rima metal support for a tire or a tire and tube assembly upon which the ti\
re beads are
seated
Rim diameter (Wheel
diameter)nominal diameter of the bead seat
Rim size designationrim diameter and width
Rim type designationthe industry of manufacturer’s designation for a rim by style or code
Rim widthnominal distance between rim flanges
Vehicle capacity
weight
(Total load capacity)the rated cargo and luggage load plus 68 kg (150 lb.) times the vehicl\
e’s designated
seating capacity

SECTION 6 – 4
389
SERVICE PROCEDURES AND
SPECIFICATIONS
Electrical components
Specifications390
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
Checking battery condition 396
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 399
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing the blade type fuses 399
. . . . . . . . . . . . . . . .
Checking the cartridge type fuses 402
. . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 403
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.
Checking the headlight aim 404
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing light bulbs 405
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\

ELECTRICAL COMPONENTS
396
No.FUSEAMPERECIRCUIT
61PWR
SEAT30
Power seats, driving position
memory system, front
passenger seat position
memory system
62PWR NO.130Driver’s door lock system,
driver’s power window, electric
moonroof
63DEF40Rear window defogger
CHECKING BATTERY CONDITION
Precautions
CAUTION
BATTERY PRECAUTIONS
The battery produces flammable and explosive
hydrogen gas.
 Do not cause a spark by contacting the battery
terminals with tools.
 Do not smoke or light a match near the battery.
The electrolyte contains poisonous and corrosive
sulfuric acid.
 Avoid contact with eyes, skin or clothes.
 Never inhale or swallow electrolyte.
 Wear protective safety glasses when working near
the battery.
 Keep children away from the battery.
EMERGENCY MEASURES
 If electrolyte gets in your eyes, flush your eyes with
clean water immediately and get immediate medical
attention. If possible, continue to apply water with a
sponge or cloth while traveling to the medical office.

ELECTRICAL COMPONENTS
397
If electrolyte gets on your skin, thoroughly wash the
contacted area. If you feel a pain or burn, get medical
attention immediately.
 If electrolyte gets on your clothes, there is a
possibility of its soaking through to your skin, so
immediately take off the exposed clothing and follow
the procedure above, if necessary.
 If you accidentally swallow electrolyte, drink a large
quantity of water or milk. Follow with milk of
magnesia, beaten ra w egg or vegetable oil. Then go
immediately for emergency help.Checking battery exterior
1Terminals 2Holddown clamp
Check the battery for corroded or loose connections,
cracks, or loose holddown clamps.
1. If the battery is corroded, wash it off with a solution of warm
water and baking soda. Coat the terminals with grease to
prevent further corrosion.
2. If the connections are loose, tighten the clamp bolts — but
do not overtighten.
3. Tighten the hold −down clamp only enough to keep the
battery firmly in place. Overtightening may damage the battery
case.

ELECTRICAL COMPONENTS
398
NOTICE
Make sure the engine and all accessories are turned
off before performing maintenance.
 When checking the battery, remove the ground cable
first and reinstall it last.
 Be careful not to cause a short circuit with tools.
 Take care no solution gets into the battery when
washing it.
If the battery is disconnected or run down
The moonroof may not operate automatically and the jam
protection function will not function correctly after you
reconnect, replace or recharge the battery. In any of these
cases, you should normalize the moonroof. To normalize the
moonroof, see page 98.
Checking battery condition
Checking by indicator
Check the battery condition by the indicator color.
1BLUE — Good condition
2WHITE — Charging necessary. Have the battery
checked by your Lexus dealer.
3RED — Have the battery checked by your Lexus dealer.
NOTICE
Do not refill the battery with water.