MAZDA 323 1989 Factory Repair Manual

SLIDING SUNROOF
‘SET PLATE
I
GUIDE RAIL
DEFLECTOR LINK \
v 03uosx-15 03UOSX-156
7
3. Release the sunshade stop at the rear of the cable holder,
and move the sunshade forward.
4. Turn the handle to fully open the lower panel. (Leave the
sunshade fully closed.)
5. Remove the set plate and guide rail cover.
6. Pull out the sunshade.
Deflector
1. Hold the deflector down slightly. Pry up the connector at
the rear of the deflector link, and remove the deflector link.
2. Remove the screws and remove the deflector.
Caution
l Do not damage the deflector link or connector.
Lower panel
1. Fully close the lower panel.
2. Remove the lower panel and rear guide screw and nuts.
3. Remove the installation screw from the drip rail link.
S-85

S SLIDING SUNROOF
DRIVE CABLE
o3uosx15
I-- _-_- ~_..___ -~--
BRACKET

- 031JOSX-1E 1 i0
FRONT
03uoti ----1
03uosx 163
S-86
TILTING GUIDE
GUID! ROLLER
Rear guide assembly
Pull out the drive cable.
installation Note
Rear guide assembly
1, Insert the drive cable into the tube.
Note
l Apply a liberal coat of grease to the drive cable and
friction surface of the rear guide assembly.
2. Adjust the left and right sides of the drive cable.
Note
l Insert the guide rail assembly into the guide rail and
match the rear end of the bracket into the notch at
the rear of the rail.
Motor assembly
Verify that the limit switches (LSI and LS2) of the motor are
as shown in the OFF position, and install the motor assembly.
Note
l Be certain of the cam position.
l Use the handle to position the cam correctly if
necessary.
l There are two lengths of motor assembly installa-
tion screws, long and short. Be sure to use the cor-
rect ones.
Guide rail cover, Set plate
1. Using the sliding roof emergency handle, turn the motor
to fully open the lower panel.
Note
l Because the roof panel and lower panel might in-
terfere with each other when the lower panel is ’
opened, check that the guide roller is correctly fitted
into the guide rail as shown. ..J
l Turn the motor while pushing the cable.

SLIDING SUNROOF S
03UOSX-16d
(SUNROOF) (MOONROOF)
03UOSX-16!
ADJUSTING SCREW
SECA-A
D
__--__..-- ---__.-__
031JOSX 16
__-__
-~-
03UOSX-16
2. Install the guide rail cover and set plate.
3. Turn the motor using the emergency handle, and visually
check the sliding, tilt-down and tilt-up operations.
Adjustment Note
Sliding panel assembly
Height
Adjust so that the height difference between the sliding panel
and the roof panel is
1.5mm (0.06 in) max, referring to below.
(Front portion)
1. Loosen installation screws (1) and (2).
If the adjustment is only about
2mm (0.08 in) don’t loosen
screw (1).
2. Turn the screws to adjust.
Turning to the right raises; to the left lowers.
3. Tighten installation screws (1) and (2).
(Rear portion)
1. Loosen the adjusting screw.
2. Adjust by moving the sliding panel.
3. Tighten the adjusting screw.
S-987

S SLIDING SUNROOF
SET--PLATE
5.8 f 0.3 (0.23 f 0.01)
D5.8U.3& (0.23 f 0.01
SEC. A-A
13uosx.030 mm (in)
03UOSX-16
TORQUE ADJUSTING NUT
PAWL WASHER
Gap 1, Verify that the sliding panel does not interfere with the roof
panel when opened.
2. Open the sliding panel fully and move the set plate forward
if necessary.
Caution
l If the set plate is moved too far forward, there may
be a malfunction or leakage.
Moving load
1. Measure the operation time of the sliding panel.
(From fully opened to fully closed or reverse operation.)
Specified time: 4-7 sec.
2. If not as specified, adjust the torque adjusting nut on the
motor.
Tightening torque:
3.9-4.9 N-m (40-50 cm-kg, 35-43 in-lb)
Caution
l Lock the nut with the paw1 washer after adjustment.

S
HEADLINEF?
COMPONENTS
Removal / Installation
1, Disconnect the negative battery cable.
2. Remove in the order shown in the figure, referring to
Removal Note.
3. Install in the reverse order of removal, referring to Installation Note.
Note
l Remove the surroundina trlm for removal of the headliner. (Refer to pages S-97, 98.)
PROTEGii
(WITH PASSIVE SHOULDER BELT)
R.H. SIDE
1. Assist handle
2. Interior lamp
3. Seaming welt (With sliding
sunroof)
4. Sunvisor
S-89

S HEADLINER
Y
PROTEGfi
(WITHOUT PASSIVE SHOULDER BELT)
1. Assist handle
2. Interior lamp
3. Seaming welt (With sliding
sunroof)
4. Sunvisor
IJ”“DA-“oC
5. Sunvisor adapter
9. Headliner
6. Rearview mirror Removal Note . . page S-93
7. Overhead console (With slid- Installation Note page S-93
ing sunroof)
IO. Front top bracket
8. Seaming welt (Pillar)
s-90

HEADLINER S
HATCHBACK
(WITH
PASSIVE SHOULDER BELT)
I
R.H. SIDE I
1. Assist handle 5. Rearview mirror
2. Interior lamp 6. Headliner
3. Sunvisor Removal Note .,.,,.,,.......*........,.*.* page S-93
4. Sunvisor adapter
Installation Note ..,.............*......... page S-93
s-91

s HEADLINER
HATCHBACK
(WITHOUT PASSIVE SHOULDER BELT)
R.H. SIDE
1. Assist handle
2. Interior lamp
3. Seaming welt (With sliding sunroof)
4. Sunvisor
5. Sunvisor adapter
6. Rearview mirror
13uosx-03
7. Overhead console (With sliding sunroof)
8. Seaming welt (Pillar)
9. Headliner
Removal Note ,..........,,,....,..,....... page S-93
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . . page S-93
10. Front top bracket ---
S-92

HEADLINER S
iATCHE3ACK
A
3EC.A-A: WITHOUT PASSIVE SHOULDER BELT
03uosx-17
Removal Note
Headliner
The headliner is bonded to the front (or rear) top bracket with
the double adhesive tape as shown. (Except hatchback with
passive shoulder belt.)
Caution
l Peel off the bonded section of the headliner care-
fully to prevent damaging it.
Installation Note
Headliner
1. Install the headliner using the body brackets (hatchback)
and fasteners.
2. Install the seaming welt between the front top bracket and
the body to hold the headliner.
s-93

S DASHBOARD
DASHBOARD
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure, referring to
Removal Note.
3. Install in the reverse order of removal, referring to Installation Note.