ignition MAZDA MODEL 3 HATCHBACK 2004 (in English) Repair Manual

7-15
In Case of an Emergency
Form No. 8S18-EA-03I
Emergency Starting
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. Depress the accelerator all the way and
hold it there.
2. Turn the ignition switch to the START
position and hold it there—for up to 10
seconds. If the engine starts, release the
key and accelerator immediately
because the engine will suddenly rev
up.
3. If the engine fails to start, crank it
without depressing the accelerator—
for up to 10 seconds.
Starting a Flooded Engine
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7-17
In Case of an Emergency
Emergency Starting
Form No. 8S18-EA-03I
Keep Flames Away:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames including
cigarettes and sparks away from open battery cells. When working near a battery, do
not allow metal tools to contact the positive ( ) or negative ( ) terminal of the
battery. Do not allow the positive ( ) terminal to contact the vehicle body.
Battery-Related Explosion:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames, including
cigarettes, and sparks away from open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one with a low fluid level is dangerous. It may
rupture or explode, causing serious injury.
Don’t jump-start a frozen battery or one with a low fluid level.
Connecting to Negative Terminal:
Connecting the end of the second cable to the negative ( ) terminal of the discharged
battery is dangerous.
A spark could cause the gas around the battery to explode and injure someone.
Connect the cable to a point away from the battery.
Connecting Jumper Cable to Moving Parts:
Connecting a jumper cable near or to moving parts (cooling fans, belts) is dangerous.
The cable could get caught when the engine starts and cause serious injury. Never
connect a jumper cable to or near any part that moves.
Use only a 12 V booster system. You can damage a 12 V starter, ignition system, and
other electrical parts beyond repair with a 24 V power supply (two 12 V batteries in
series or a 24 V motor generator set).
WARNING
CAUTION
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8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8S18-EA-03I

Schedule 1
I
: Inspect and repair, clean, adjust, or replace if necessary.
R
: Replace
L
: Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
CHASSIS and BODY
*1:According to state / provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability.
Maintenance Interval
(Number of months or
kilometers (miles), whichever
comes first)Months 6 12182430364248
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine valve clearanceA u d i b l e i n s p e c t e v e r y 1 2 0 , 0 0 0 k m ( 7 5 , 0 0 0 m i l e s ) ,
if noisy, adjust
Drive belts (tension)I
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Cooling systemII
Engine coolantReplace at first 96,000 km (60,000 miles) or 4 years ;
after that, every 2 years
Air filterR
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Spark plugsReplace every 120,000km (75,000miles)
Brake lines, hoses and connectionsII
Disc brakesIIII
Tire (Rotation)Rotate every 12,000km (7,500miles)
Steering operation and linkagesII
Front and rear suspension and ball jointsII
Driveshaft dust bootsII
Exhaust system and heat shieldsInspect every 72,000km (45,000miles) or 60 months
All locks and hingesLLLLLLLL
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8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8S18-EA-03I

Schedule 2
I
: Inspect and repair, clean, adjust, or replace if necessary.
R
: Replace
L
:Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
ELECTRICAL SYSTEM
*1:According to state / provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability.
Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 1624324048566472808896
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Engine valve clearanceAudible inspect every 120,000km (75,000miles), if noisy, adjust
Drive belts (tension) I
Engine oilPuerto RicoReplace every 5,000 km (3,000 miles) or 3 months
OthersRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
Cooling systemII
Engine coolantR e p l a c e a t f i r s t 9 6 , 0 0 0 k m ( 6 0 , 0 0 0 m i l e s ) o r 4 y e a r s ;
after that, every 2 years
Engine coolant levelIIIIIIIIIIII
Air filterPuerto RicoRR
OthersR
Fuel lines and hoses
*1II
Hoses and tubes for emission
*1I
Spark plugsReplace every 120,000km (75,000miles)
Function of all lightsIIIIIIIIIIII
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8-7
Maintenance and Care
Scheduled Maintenance
Form No. 8S18-EA-03I
Emission control and related systems

The ignition and fuel systems are highly important to the emission control system and to
efficient engine operation. Don’t tamper with them.
All inspections and adjustments must be made by an Authorized Mazda Dealer.
Scheduled Maintenance (Except North America)
NOTE
•After the prescribed period, continue to follow the described maintenance at the
recommended intervals.
•As the result of visual examination or functional measurement of a system’s
operation (performance), correct, clean, or replace as required. (Inspect, and if
necessary replace the air filter)
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8-11
Maintenance and Care
Owner Maintenance
Form No. 8S18-EA-03I
Improper or incomplete service may result in problems. This section gives instructions
only for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedures can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you’re unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
Owner Maintenance Precautions
Maintenance Procedures:
Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedures. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the
work, have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan which may turn on unexpectedly.
Electrical Fan and Engine Inspection:
Inspecting the engine with the ignition switch in the ON position is dangerous. The
cooling fan could come on unexpectedly even when the engine isn’t running. You
could be seriously injured by the fan. Turn the ignition switch off and remove the key
from the ignition switch when you inspect the engine.
WARNING
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8-15
Maintenance and Care
Owner Maintenance
Form No. 8S18-EA-03I
Changing oil filter
Because you need a special tool to
retighten the filter, an Authorized Mazda
Dealer should do the work.

Inspecting Coolant Level
NOTE
•The indicated engine oil capacities
are for general reference purposes
only. When adding or changing oil,
verify the engine oil level with the
oil dipstick.
•Use only specified engine oil (page
10-4).
Engine Coolant
Hot Engine:
A hot engine is dangerous. If the
engine has been running, parts of the
engine compartment can become very
hot. You could be burned. Carefully
inspect the engine coolant in the
coolant reservoir, but do not open it.
Do not use a match or live flame in
the engine compartment. DO NOT
ADD COOLANT WHEN THE
ENGINE IS HOT.
Cooling Fan and Engine
Inspection:
Inspecting the engine with the
ignition switch in the ON position is
dangerous. The cooling fan could
turn on unexpectedly even when the
engine isn’t running. You could be
seriously injured by the fan. Turn the
ignition switch off and remove the key
from the ignition switch when you
inspect the engine.
Cooling System Cap:
When the engine and radiator are
hot, scalding coolant and steam may
shoot out under pressure and cause
serious injury. Don’t remove the
cooling system cap when the engine
and radiator are hot.
WARNING
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8-23
Maintenance and Care
Owner Maintenance
Form No. 8S18-EA-03I
This air filter may be cleaned with
compressed air and reused, or replaced,
depending on its condition. Unless it is
very dirty, simply shake it to remove
foreign particles. Each time you inspect it,
wipe inside the air cleaner housing with a
damp cloth.

Replacing the Air Filter
1. Make sure the ignition switch is turned
off.
2. Remove the battery cover and battery
duct.3. Unfasten the clamps.
4. Lift off the air filter cover and remove
the filter.
5. Wipe inside the air cleaner housing
with a damp cloth.
6. Clean or replace the filter.
7. Install in the reverse order of removal.
Replace the filter according to the
Scheduled Maintenance (page 8-3).
Air Filter
Don’t drive without an air filter. This
could result in excessive engine wear.
NOTE
If the vehicle is operated in very dusty
or sandy areas, replace the filter more
often than the recommended intervals.
Use a Mazda genuine air filter. Use of
other filters could damage the airflow
sensor.
CAUTION
CAUTION
Battery duct
Battery cover
Clamp
Air filter cover
Air filter
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8-24
Maintenance and Care
Owner Maintenance
Form No. 8S18-EA-03I
Contamination of either the windshield or
the blades with foreign matter can reduce
wiper effectiveness. Common sources are
insects, tree sap, and hot wax treatments
used by some commercial car washes.
If the blades are not wiping properly,
clean the window and blades with a good
cleaner or mild detergent; then rinse
thoroughly with clean water. Repeat if
necessary.

Replacing Windshield Wiper
Blades
When the wipers no longer clean well, the
blades are probably worn or cracked.
Replace them.
1. Raise the wiper arm and turn the blade
assembly to expose the plastic locking
clip.
Slide the assembly downward; then lift
it off the arm.
Wiper Blades
•Hot waxes applied by automatic car
washers have been known to affect
the cleanability of windows.
•To prevent damage to the wiper
blades, don’t use gasoline,
kerosene, paint thinner, or other
solvents on or near them.
•When the wiper lever is in the
AUTO position and the ignition
switch is in the ON position, the
wipers may move automatically in
the following cases:
If the windshield above the rain
sensor is touched.
If the windshield above the rain
sensor is wiped with a cloth.
If the windshield is given a
shock.
If the rain sensor is given a shock
from inside the vehicle.
Be careful not to pinch hands or
fingers as it may cause injury, or
damage the wipers. When washing or
servicing your Mazda, make sure the
wiper lever is in the OFF position.
CAUTION
To prevent damage to the wiper arms
and other components, don’t move the
wipers by hand.
To prevent damage to the windshield,
don’t let the wiper arm fall on it.
CAUTION
Push
Plastic locking clip
CAUTION
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8-37
Maintenance and Care
Owner Maintenance
Form No. 8S18-EA-03I
Your Mazda’s headlights and fog lights
have replaceable halogen bulbs.
Replacing Exterior Light Bulbs
Replacing a headlight bulb
1. Make sure the ignition switch is turned
off and the headlight switch is off.
2. Lift the hood.
3. Do the following procedure when
replacing the left headlight bulb.
Turn the screws counterclockwise and
remove them and the cover.
4. Find the high and low beam bulbs in
the rear of the headlight unit.
The outboard bulb is the LOW beam,
and the inboard one is the HIGH beam.
(page 8-36)
Xenon Fusion Bulb Replacement:
Replacing the xenon fusion bulbs by
yourself is dangerous. Because the
xenon fusion bulbs require high
voltage, you could receive an electric
shock if the bulbs are handled
incorrectly. Do not replace the xenon
fusion bulbs by yourself. Consult an
Authorized Mazda Dealer when the
replacement is necessary.
Handling Halogen Bulbs:
When a halogen bulb breaks, it is
dangerous. These bulbs contain
pressurized gas. If one is broken, it
will explode and serious injuries
could be caused by the flying glass.
If the glass portion is touched with
bare hands, body oil could cause the
bulb to overheat and explode when lit.
Never touch the glass portion of the
bulb with your bare hands and always
wear eye protection when handling or
working around halogen bulbs.
Children and Halogen Bulbs:
Playing with a halogen bulb is
dangerous. Serious injuries could be
caused by dropping a halogen bulb or
breaking it some other way.
Always keep halogen bulbs out of the
reach of children.
WARNING
Screw
Cover
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