steering MAZDA MODEL 6 HATCHBACK 2004 (in English) Owner's Manual

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8Maintenance and Care
How to keep your Mazda in top condition.
Introduction .................................................................................. 8-2
Introduction ............................................................................... 8-2
Scheduled Maintenance ................................................................ 8-3
Scheduled Maintenance ............................................................ 8-3
Owner Maintenance ..................................................................... 8-7
Owner Maintenance Schedule .................................................. 8-7
Owner Maintenance Precautions ............................................... 8-8
Engine Compartment Overview ................................................ 8-9
Engine Oil ............................................................................... 8-10
Engine Coolant ....................................................................... 8-12
Brake/Clutch Fluid .................................................................. 8-15
Power Steering Fluid ............................................................... 8-16
Automatic Transaxle Fluid (ATF) ........................................... 8-17
Washer Fluid ........................................................................... 8-18
Body Lubrication .................................................................... 8-19
Air Filter .................................................................................. 8-20
Wiper Blades ........................................................................... 8-21
Battery ..................................................................................... 8-26
Tires ........................................................................................ 8-27
Light Bulbs ............................................................................. 8-31
Fuses ....................................................................................... 8-38
Appearance Care ........................................................................ 8-43
How to Minimize Environmental Paint Damage .................... 8-43
Exterior Care ........................................................................... 8-45
Interior Care ............................................................................ 8-48
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qSchedule 1
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Drive belts (tension)2.3-liter engine I
3.0-liter engine I I
Engine valve clearance (2.3-liter engine)Audible inspect every 120,000km (75,000miles), if noisy,
adjust
Engine oil R R R R R R R R
Engine oil filter R R R R R R R R
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
FUEL SYSTEM
Air filter R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
IGNITION SYSTEM
Spark plugs Replace every 120,000km (75,000miles)
CHASSIS and BODY
Brake lines, hoses and connections I I
Disc brakes I I I I
Tire (Rotation) Rotate every 12,000km (7,500miles)
Steering operation and linkages I I
Front suspension ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000km (45,000miles) or 60 months
All locks and hinges L L L L L L L L
AIR CONDITIONER SYSTEM (if installed)
Cabin air filter Replace every 40,000kms (25,000miles) or 24 months
Chart symbols
I:Inspect and repair, clean, adjust, or replace if necessary.
R:Replace
L:Lubricate
Remarks
*1: According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage/kilometer period to ensure long-term reliability.
8-4
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Drive belts (tension)2.3-liter engine I
3.0-liter engine I I
Engine valve clearance (2.3-liter engine) Audible inspect every 120,000km (75,000miles), if noisy, adjust
Engine oilPuerto Rico Replace every 5,000km (3,000miles) or 3 months
Others R R R R R R RRRRRR
Engine oil filter R R R R R R RRRRRR
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
Engine coolant level I I I I I I IIIIII
FUEL SYSTEM
Air filterPuerto Rico R R
Others R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
IGNITION SYSTEM
Spark plugsUSA Replace every 96,000km (60,000miles)
Others
*2Replace every 120,000km (75,000miles)
ELECTRICAL SYSTEM
Function of all lights I I I I I I IIIIII
CHASSIS and BODY
Brake lines, hoses and connections I I
Brake and clutch fluid level I I I I I I IIIIII
Disc brakesIIII
Tire (Rotation) Rotate every 8,000km (5,000miles)
Tire inflation pressure and tire wear I I I I I I IIIIII
Steering operation and linkages I I
Power steering fluid level I I I I I I IIIIII
Front suspension ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000km (45,000miles) or 60 months
All locks and hinges L L L L L LLLLLLL
Washer fluid level I I I I I I IIIIII
Maintenance and Care
Scheduled Maintenance
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Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
qWhen Refueling
lBrake and clutch fluid level (page 8-15)
lEngine coolant level (page 8-12)
lEngine oil level (page 8-10)
lWasher fluid level (page 8-18)
qAt Least Monthly
Tire inflation pressures (page 8-28)
qAt Least Twice a Year (For Example, Every Spring and Fall)
lAutomatic transaxle fluid level (page 8-17)
lPower steering fluid level (page 8-16)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
lAir filter (page 8-20)
lEngine coolant (page 8-12)
lEngine oil (page 8-11)
Maintenance and Care
Owner Maintenance
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Engine Compartment Overview
Power steering
fluid reservoirWindshield washer
fluid reservoir
Fuse block
Air filter Brake/Clutch fluid reservoir Engine coolant
reservoir
Engine coolant
reservoirAutomatic transaxle fluid-level dipstick
(only for automatic transaxle) Automatic transaxle fluid-level dipstick
(only for automatic transaxle) 2.3-liter engine
3.0-liter engine
Battery Engine oil dipstick
Windshield washer
fluid reservoir
Power steering
fluid reservoir Cooling system capEngine oil-filler cap
Brake/Clutch fluid reservoir
Air filter
Fuse blockBattery
Engine oil-filler cap Engine oil dipstickCooling system cap
Maintenance and Care
Owner Maintenance
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Power Steering Fluid
qInspecting Power Steering Fluid
Level
CAUTION
To avoid damage to the power steering
pump, don't operate the vehicle for long
periods when the power steering fluid
level is low.
NOTE
Use specified power steering fluid
(page 10-3).
2.3-liter engine
Inspect the fluid level in the reservoir at
each engine oil change with the engine off
and cold. Add fluid if necessary; it does
not require periodic changing.
The level must be kept between MIN and
MAX.
Visually examine the lines and hoses for
leaks and damage.If new fluid is required frequently, consult
an Authorized Mazda Dealer.
3.0-liter engine
Inspect the fluid level at each engine oil
change. Add fluid if necessary; it does not
require periodic changing.
LowOK HighLoosenTighten
The level must be kept between the H and
L marks.
Visually examine the lines and hoses for
leaks and damage.
1. Park on a level surface, well off the
right-of-way, and set the parking brake
firmly.
2. Turn off the engine and allow it to
cool.
3. Remove the filler cap and attached
dipstick.
4. Wipe them clean and put them back.
5. Remove again and inspect the level.
6. It must be between H and L. Add fluid
if necessary.
Don't overfill.
If new fluid is required frequently, consult
an Authorized Mazda Dealer.
8-16
Maintenance and Care
Owner Maintenance
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Also, inspect them for uneven wear and
damage. Abnormal wear is usually caused
by one or a combination of the following:
lIncorrect tire pressure
lImproper wheel alignment
lOut-of-balance wheel
lSevere braking
After rotation, inflate all tire pressures to
specification (page 10-6) and inspect the
lug nuts for tightness.
CAUTION
Rotate unidirectional tires and radial
tires that have an asymmetrical tread
pattern or studs only from front to rear,
not from side to side. Tire performance
will be weakened if rotated from side to
side.
qReplacing a Tire
WARNING
Worn Tires:
Driving with worn tires is dangerous.
Reduced braking, steering, and
traction could result in an accident.
Always use tires that are in good
condition.If a tire wears evenly, a wear indicator
will appear as a solid band across the
tread.
Replace the tire when this happens.
New treadTread wear indicator
Worn tread
You should replace it before the band is
across the entire tread.
qTemporary Spare Tire
Inspect the temporary spare tire at least
monthly to make sure it's properly inflated
and stored.
The temporary spare tire is easier to
handle because of its construction. It is
lighter and smaller than a conventional
tire and should be used only for an
emergency and only for a short distance.
Use the temporary only until the
conventional tire is repaired, which should
be as soon as possible.
Maintain its pressure at 420 kPa (4.2 kgf/
cm
2or bar, 60 psi).
Maintenance and Care
Owner Maintenance
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Specifications
qEngine
ItemSpecification
2.3-liter engine 3.0-liter engine
Type DOHC-16V in-line, 4-cylinder DOHC-24V 60°V, 6-cylinder
Bore×Stroke 87.5 × 94.0 mm (3.44 × 3.70 in) 89.0 × 79.5 mm (3.50 × 3.13 in)
Displacement 2,261 ml (2,261 cc, 137.9 cu in) 2,967 ml (2,967 cc, 181.0 cu in)
Compression ratio 9.7 10.0
qElectrical System
Item Classification
Battery 12V-50AH/5HR
Alternator2.3-liter engine 12 V - 90 A
3.0-liter engine 12 V - 110 A
Starter 12 V - 1.4 kW
Spark-plug number2.3-liter engine NGK ITR6F 13
3.0-liter engine Motorcraft AGSF 22FSCM
Spark-plug gap2.3-liter engine 1.25—1.35 mm (0.049—0.053 in)
3.0-liter engine 1.29—1.45 mm (0.051—0.057 in)
qLubricant Quality
LubricantClassification
API Service ILSAC
Engine oil
*SL GF-III
* Refer to the recommended SAE viscosity numbers on page 8-10.
Lubricant Classification
Manual transmission
oil2.3-liter engineAny temperatureAPI Service GL-4 or GL-5
SAE 75W-90
Above 10°C (50°F)API Service GL-4 or GL-5
SAE 80W-90
3.0-liter engineAPI Service GL-4 or GL-5
SAE 75W-90
Automatic transaxle fluid ATF M-V
Power steering fluidATF M-III, M-V, or equivalent
(e.g. Dexron® III)
Brake fluid SAE J1703, or FMVSS116 DOT-3
Specifications
10-3
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M
Mirrors
Outside mirrors .......................... 3-34
Rearview mirror ......................... 3-35
Money-Saving Suggestions ................ 4-7
Moonroof .......................................... 3-27
O
Odometer and Trip Meter .................. 5-24
Outside Mirrors ................................. 3-34
Overhead Console ............................. 6-51
Overhead Lights ................................ 6-44
Overheating ....................................... 7-14
Overloading ...................................... 4-10
P
Paint Damage .................................... 8-43
Parking Brake ..................................... 5-5
Parking in an Emergency .................... 7-2
Power Door Locks .............................. 3-8
Power Steering .................................. 5-16
Fluid ........................................... 8-16
Power Windows ................................ 3-22
Push-Starting ..................................... 7-19
R
Rear Door Child Safety Locks ............ 3-9
Rear Seat ............................................. 2-9
Rear Window Defroster .................... 5-42
Rear Window Washer ....................... 5-42
Rear Window Wiper .......................... 5-42
Rearview Mirror ................................ 3-35
Recreational Towing ......................... 7-21
Registering Your Vehicle in A Foreign
Country ............................................. 9-12
Rocking the Vehicle ............................ 4-8
S
Safety Defects, Reporting ................. 9-18
Seat Belt System
3-point type ................................ 2-19
Automatic locking ...................... 2-18
Emergency locking .................... 2-18
Extender ..................................... 2-25
Pregnant women ........................ 2-18
Pretensioner and load limiting .... 2-21
Rear-center lap/shoulder ............. 2-23
Seat belt precautions .................. 2-16
Warning beep ............................. 2-27
Warning light ............................. 2-26
Seats
Front seat
(Electrically operated seats) ......... 2-5
Front seat
(Manually operated seats) ............ 2-2
Rear seat ....................................... 2-9
Security System
Immobilizer system .................... 3-29
Theft-deterrent system ............... 3-32
Service Publications .......................... 9-19
Spare Tire and Tool Storage ................ 7-3
Specifications .................................... 10-3
Speedometer ...................................... 5-24
SRS Air Bags
Air bag system description ......... 2-48
Supplemental restraint systems
precautions ................................. 2-43
Warning light ............................. 2-53
Starting the Engine .............................. 5-3
Steering Wheel .................................. 3-34
Horn ........................................... 5-43
Storage Box ...................................... 6-53
Index
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