engine MERCEDES-BENZ CLK-CLASS 2004 Owners Manual

353 Practical hints
Opening/closing in an emergency
Opening/closing in an emergency
Operating roll bars manually
Releasing roll bars manually
If the roll bar system is malfunctioning, you
can release the roll bars manually.

Close the soft top (
page 219)

Open the trunk (
page 98)

Fold back the luggage cover
(page 216).

Open ski sack roller blind
(page 217).

Take hex wrench out of the
Mercedes-Benz vehicle literature
pouch.1Perforation

Push hex wrench through
perforation1 in trim of rear wall in
trunk.
Warning!
G
If the yellow roll bar warning lamp in
the clock does not go out after starting the
engine, or if it comes on while driving, then
the roll bar system is not operating properly
and may not activate in an accident. In this
case, raise the roll bars manually before
continuing to drive.
For safety reasons drive only with the roll
bars raised until the malfunction is repaired.
Have your vehicle checked at an authorized
Mercedes-Benz Center.
iThe soft top cannot be operated after
the roll bars have been manually re-
leased.
Warning!
G
Make sure no one is located in the roll bar’s
path of motion while the next steps are be-
ing carried out.
When the roll bar is manually released, the
rear head restraints and the roll bar under-
neath shoot up almost instantaneously.

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355 Practical hints
Opening/closing in an emergency

Press head restraint down in direction
of arrow4.

Pull hex wrench 2 out and take weight
off head restraint.

Repeat this procedure on roll bar for
second head restraint.
Soft top emergency operation
If the soft top cannot be automatically
closed, check the following:

Is the luggage cover engaged in place
(page 216)?


Is the ski sack roller blind closed
(page 217)?


Have the roll bars been released?


Is the trunk lid closed?


Is there sufficient on-board voltage?
Start the engine if necessary.
These messages will also appear in the
multifunction display (
page 342).
If automatic operation still does not func-
tion properly, you can close the soft top
manually.
This procedure should be performed with
great care by two persons.
!Manually closing the soft top is a com-
plicated and technically demanding
procedure. Close the soft top manually
in emergency cases only. Otherwise,
visit an authorized Mercedes-Benz
Center. Please read the instructions
fully before beginning operation and
only undertake it with another person
and if you feel fully capable of perform-
ing the tasks involved. Warning!
G


It is important that a second person
helps you. Otherwise, you could become
trapped or injured.


Remove any wristwatches or jewelry
such as rings or bracelets. Otherwise,
they could get caught in the vehicle
mechanism, causing personal injury to
yourself or damage to the vehicle.


Always use the grips provided and indi-
cated. Otherwise you could injure your-
self.
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382 Practical hintsFlat tire2Jack
3Take-up bracket
Place jack 2 on firm ground.

Position jack2 under take-up
bracket3 so that it is always vertical
(plumb-line) as seen from the side,
even if the vehicle is parked on an in-
cline.

Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the
ground. Never start engine while vehi-
cle is raised.Removing the wheel
1Alignment bolt

Unscrew upper-most wheel bolt and re-
move.

Replace this wheel bolt with alignment
bolt1 supplied in the tool kit.

Remove the remaining bolts.

Remove the wheel.
Warning!
G
The jack is intended only for lifting the vehi-
cle briefly for wheel changes. It is not suited
for performing maintenance work under the
vehicle.

Never start the engine when the vehicle
is raised.


Never lie down under the raised vehicle.
!Do not place wheel bolts in sand or dirt.
This could result in damage to the bolt
and wheel hub threads.
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385 Practical hints
Battery
Battery
The battery is located on the right side of
the engine compartment.
Removal of filter box:
Release the three clamps1.

Remove filter box.
Installation of filter box:

Insert filter box properly.

Secure it with the three clamps1.
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(For more information, see “Battery”
(page 294)
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the SmartKey is in the starter switch.
Otherwise the alternator and other
electronic components could be se-
verely damaged.
Have the battery checked regularly by
an authorized Mercedes-Benz Center.
Refer to Service Booklet for mainte-
nance intervals or contact your autho-
rized Mercedes-Benz Center for further
information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
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386 Practical hintsBatteryDisconnecting the battery
1Negative terminal
2Positive terminal cover

Depress parking brake firmly or move
gear selector lever to positionP.

Turn off all electrical consumers.

Remove SmartKey from starter switch.
Vehicles with KEYLESS-GO*:
Press the start / stop button until
the engine shuts off.

Open the driver’s door.

Open the hood (
page 287).

Remove the filter box.

Disconnect the battery negative lead.

Remove cover2 from the positive ter-
minal.

Disconnect the battery positive lead.
Removing the battery
Remove the screw securing the bat-
tery.

Remove the battery support and brack-
et.

Take out the battery.
Charging and reinstalling battery
Charge battery in accordance with the
instructions of the battery charger
manufacturer.

Reinstall the charged battery. Follow
the previously described steps in re-
verse order.
Warning!
G
With a disconnected battery

you will no longer be able to turn the
SmartKey in the starter switch and
pressing the KEYLESS-GO* start/stop
button on the gear selector lever will
have no effect


the gear selector lever will remain
locked in position
P
Warning!
G
Never charge a battery while still installed in
the vehicle. Gases may escape during charg-
ing and cause explosions that may result in
paint damage, corrosion or personal injury.
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388 Practical hintsJump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
when the engine and catalytic convert-
er are cold.


Do not start the engine if the battery is
frozen. Let the battery thaw out first.


Only jump start from batteries with the
same voltage rating (12 V). Jump start-
ing with a more powerful battery could
damage the vehicle’s electrical system,
which will not be covered by the
Mercedes-Benz Limited Warranty.


Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.


Always make sure the jumper cables
are not on or near pulleys, fans or other
parts that move when an engine is
started or running.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
!Avoid repeated and lengthy starting at-
tempts.
Do not attempt to start the engine us-
ing a battery quick charge unit.
If the engine does not run after several
unsuccessful starting attempts, have it
checked at the nearest authorized
Mercedes-Benz Center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter and
may present a fire risk.
Make sure the jumper cables do not
have loose or missing insulation.
Make sure the cable clamps do not
touch any other metal part while the
other end is still attached to a battery.
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389 Practical hints
Jump starting
The battery is located on the right side of
the engine compartment. For jump start-
ing use the terminals in front of the bat-
tery.
Make sure the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift gear selector lever to positionP.

Open the hood.1Positive terminal of charged battery
2Positive under hood terminal in front of
discharged battery
3Negative under hood terminal in front
of discharged battery
4Negative terminal of charged battery

Connect the positive terminal1 of the
charged battery with the positive under
hood terminal 2 in front of the dis-
charged battery with the jumper cable.
Clamp cable to charged battery1
first.

Start engine of the vehicle with the
charged battery and run at idle speed.

Connect the negative terminal4 of
the charged battery with the negative
under hood terminal 3 in front of the
discharged battery with the jumper ca-
ble. Clamp cable to charged battery4
first.

Start the engine of the disabled vehi-
cle.
You can now turn on the electrical con-
sumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
the negative terminals3 and4 and
then from the positive terminals1
and2.
You can now turn on the lights.

Have the battery checked at the near-
est authorized Mercedes-Benz Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 294).
!Never invert the terminal connections.
!Do not tow-start the vehicle.
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390 Practical hintsTowing the vehicle
Towing the vehicleTowing the vehicle
Mercedes-Benz recommends that the vehi-
cle be transported with all wheels off the
ground using flatbed or appropriate wheel
lift/dolly equipment.When circumstances do not permit the
recommended towing methods, the vehi-
cle may be towed with all wheels on the
ground or front wheels raised only so far as
necessary to have the vehicle moved to a
safe location where the recommended
towing methods can be employed.
!Use flatbed or wheel lift/dolly equip-
ment with SmartKey in starter switch
turned to position0.
Do not tow with sling-type equipment.
Towing with sling-type equipment over
bumpy roads will damage radiator and
supports.
To prevent damage during transport,
do not tie down vehicle by its chassis or
suspension parts.
Switch off the tow-away alarm
(page 84) and the automatic central
locking (
page 149).
!If the vehicle is towed with the front
axle raised, the engine must be shut off
(SmartKey in starter switch position0
or1). Otherwise, the ESP will immedi-
ately be engaged and will apply the rear
wheel brakes.
When towing the vehicle with all wheels
on the ground, the selector lever must
be in positionN and the SmartKey
must be in starter switch position2.
When towing the vehicle with all wheels
on the ground or the front axle raised,
the vehicle may be towed only for dis-
tances up to 30 miles (50 km) and at a
speed not to exceed 30 mph (50
km/h).
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391 Practical hints
Towing the vehicle
!
To be certain to avoid a possibility of
damage to the transmission, however,
we recommend the drive shaft be dis-
connected at the rear axle drive flange
for any towing beyond a short tow to a
nearby garage.
Warning!
G
Prior to towing the vehicle with all wheels on
the ground, make certain that the SmartKey
is in starter switch position
2.
If the SmartKey is left in starter switch posi-
tion
0 for an extended period of time, it can
no longer be turned in the switch. In this
case, the steering is locked. To unlock, re-
move SmartKey from starter switch and re-
insert.
If circumstances require towing the vehicle
with all wheels on the ground, always tow
with a tow bar if:


the engine will not run


there is a malfunction in the power sup-
ply or in the vehicle’s electrical system
as that will be necessary to adequately con-
trol the towed vehicle.
Warning!
G
With the engine not running, there is no
power assistance for the brake and steering
systems. In this case, it is important to keep
in mind that a considerably higher degree of
effort is necessary to brake and steer the ve-
hicle. Adapt your driving accordingly.iTo signal turns while being towed with
the hazard warning flasher in use, turn
SmartKey in starter switch to
position2 and activate the combina-
tion switch for the left or right turn sig-
nal in the usual manner – only the
selected turn signal will operate.
Upon canceling the turn signal, the haz-
ard warning flasher will operate again.
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395 Practical hintsFuses
Fuse box in engine compartment
The fuse box is located in the engine com-
partment on the left-hand side.
2Cover
3Screw
4RetainerRemoving/installing cover

Twist screws3 90° counterclock-
wise.

Pull up cover2.

Slide out retainer4 and remove cover
by pulling towards front.

Install cover2 in reverse order.Opening fuse box
5Fuse box cover
6Clamps

Release clamps6.

Remove cover5.
Closing fuse box

Ensure that the sealing rubber is prop-
erly positioned.

Press the cover down and secure with
clamps6.
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