engine MERCEDES-BENZ G500 2003 W463 Owner's Manual

Page 2 of 360

Our company and staff congratulate you
on the purchase of your new
Mercedes-Benz.
Your selection of our product is a demon-
stration of your trust in our company
name. Further, it exemplifies your desire to
own an automobile that will be as easy as
possible to operate and provide years of
service.
Your Mercedes-Benz represents the ef-
forts of many skilled engineers and crafts-
men. To help assure your driving pleasure,
and also the safety of you and your passen-
gers, we ask you to make a small invest-
ment of time:

Please read this manual carefully be-
fore putting it aside. Then return it to
your vehicle where it will be handy for
your reference.

Please follow the recommendations
contained in this manual. They are de-
signed to acquaint you with the opera-
tion of your Mercedes-Benz.

Please pay attention to the warnings
and cautions contained in this manual.
They are designed to help improve the
safety of the vehicle operator and oc-
cupants.
We extend our best wishes for many miles
of safe, pleasurable driving.
Mercedes-Benz USA, LLC
A DaimlerChrysler Company

Page 3 of 360

Contents
Introduction.......................................... 9
Product information ................................ 9
Operator’s Manual ............................... 10
Service and warranty information .. 10
Important notice for California
retail buyers and lessees of
Mercedes-Benz automobiles .......... 11
Maintenance .................................. 12
Roadside Assistance ...................... 12
Change of address or ownership.... 13
Operating your vehicle outside the
USA or Canada............................... 13
Where to find it .................................... 15
Symbols ............................................... 16
Operating safety .................................. 17
Proper use of the vehicle ............... 17
Problems with your vehicle .................. 18
Reporting safety defects...................... 19
Reporting safety defects ................ 19
At a glance.......................................... 21
Cockpit ................................................. 22
Instrument cluster ................................ 24
Multifunction steering wheel ................ 26
Center console ..................................... 27
Upper part ...................................... 27
Lower part ...................................... 28
Overhead control panel ........................ 29
Door control panel................................ 30Getting started................................... 31
Unlocking ............................................. 32
Unlocking with the SmartKey.......... 32
Adjusting .............................................. 34
Seats............................................... 34
Steering wheel ................................ 37
Mirrors ............................................ 38Driving .................................................. 40
Fastening the seat belt ................... 40
Starting the engine ......................... 43
Switching on headlamps ................. 46
Turn signals and high beam ............ 46
Windshield wipers ........................... 47
Rear window wiper/washer ............ 48
Problems while driving .................... 49
Parking and locking .............................. 50
Parking brake ................................. 50
Switching off headlamps................. 51
Turning off engine ........................... 51
Safety and Security........................... 53
Occupant safety ................................... 54
Airbags ........................................... 55
Seat belts ....................................... 60
Children in the vehicle .................... 63
Blocking rear door window
operation ........................................ 69
Panic alarm .......................................... 70

Page 5 of 360

Contents
Climate control .................................. 150
Setting the temperature ............... 152
Adjusting air distribution and
volume ......................................... 153
Defrosting .................................... 154
Air recirculation............................ 154
Rear window defroster ................. 155
Residual engine heat utilization.... 156
Deactivating the climate control
system ......................................... 156
Air conditioning ............................ 157
Rear passenger compartment
adjustable air vents ...................... 157
Power windows.................................. 158
Opening and closing the windows 158
Sliding/pop-up roof ........................... 160
Opening and closing the
sliding/pop-up roof ...................... 160
Driving systems ................................. 162
Cruise control .............................. 162
Rear Park Assist* ......................... 165
Loading.............................................. 168
Roof rack ..................................... 168
Cargo area cover.......................... 168
Enlarged cargo area ..................... 169
Split rear seat bench .................... 169Partition net* (MB Accessory) ...... 171
Loading instructions ..................... 173
Cargo tie-down rings ..................... 175
Useful features ................................... 176
Interior storage spaces ................. 176
Ashtrays........................................ 179
Cigarette lighter ............................ 181
Electrical outlet ............................. 181
Telephone* ................................... 182
Tele Aid ......................................... 183
Garage door opener ...................... 191
Heated steering wheel .................. 194
Operation.......................................... 195
The first 1000 miles (1500 km) .......... 196
Driving instructions ............................ 197
Drive sensibly – save fuel.............. 197
Drinking and driving ...................... 197
Pedals ........................................... 197
Power assistance .......................... 198
Brakes........................................... 198
Driving off ..................................... 199
Parking.......................................... 199
Tires .............................................. 200
Hydroplaning................................. 200Tire traction .................................. 201
Tire speed rating ........................... 201
Winter driving instructions ............ 202
Standing water ............................. 203
Passenger compartment............... 203
Off-road driving ............................. 203
Control and operation of radio
transmitters .................................. 210
Driving abroad .............................. 211
Catalytic converter ....................... 211
Emission control ........................... 212
Coolant temperature .................... 212
At the gas station ............................... 214
Check regularly and
before a long trip .......................... 215
Engine compartment .......................... 216
Hood ............................................. 216
Engine oil ...................................... 217
Transmission fluid level ................ 220
Coolant level ................................. 220
Windshield/rear window washer
system and headlamp cleaning
system .......................................... 222
Battery ............................................... 223

Page 7 of 360

Contents
Technical data................................. 307
Spare parts service ............................ 308
Warranty coverage............................. 309
Loss of Service and Warranty
Information Booklet ..................... 309
Identification labels ........................... 310
Layout of poly-V-belt drive ................. 311
G 500/G 55 AMG ........................ 311
Engine................................................ 312
Rims and tires.................................... 313
Tires and Spare wheel .................. 313
Electrical system ............................... 314
Main dimensions, vehicle weights
and ratings......................................... 315
Main dimensions .......................... 315
Vehicle weights and ratings ......... 315Fuels, coolants, lubricants etc. ........... 316
Capacities ..................................... 316
Engine oils .................................... 317
Engine oil additives ....................... 317
Air conditioning refrigerant ........... 317
Brake fluid..................................... 318
Premium unleaded gasoline .......... 318
Fuel requirements ......................... 318
Gasoline additives......................... 319
Coolants ....................................... 319
Anticorrosion/antifreeze .............. 320
Windshield/rear window washer
system and headlamp cleaning
system .......................................... 321
Consumer information ........................ 322
Uniform tire quality grading .......... 322
Technical terms............................... 325Index................................................. 331

Page 13 of 360

13 Introduction
Operator’s Manual
Change of address or ownership
If you change your address, be sure to
send in the “Change of Address Notice”
found in the Service and Warranty Informa-
tion Booklet, or simply call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MER-Cedes, or Customer Ser-
vice (in Canada) at 1-800-387-0100. It is in
your own interest that we can contact you
should the need arise.
If you sell your Mercedes, please leave all
literature with the vehicle to make it avail-
able to the next operator.
If you bought this vehicle used, be sure to
send in the “Notice of Purchase of Used
Car” found in the Service and Warranty In-
formation Booklet, or call the
Mercedes-Benz Customer Assistance Cen-
ter (in the USA) at 1-800-FOR-MERCedes,
or Customer Service (in Canada) at
1-800-387-0100.Operating your vehicle outside the USA
or Canada
If you plan to operate your vehicle in for-
eign countries, please be aware that:
service facilities or replacement parts
may not be readily available,

unleaded gasoline for vehicles with cat-
alytic converters may not be available;
the use of leaded fuels will damage the
catalysts,

gasoline may have a considerably low-
er octane rating, and improper fuel can
cause engine damage.Certain Mercedes-Benz models are avail-
able for delivery in Europe under our Euro-
pean Delivery Program. For details, consult
your authorized Mercedes-Benz Center or
write to:
In the USA:
Mercedes-Benz USA, LLC
European Delivery Department
One Mercedes Drive
Montvale, NJ 07645-0350
In Canada:
Mercedes-Benz Canada, Inc.
European Delivery Department
849 Eglinton Avenue East
Toronto, Ontario M4G 2L5

Page 17 of 360

17 Introduction
Operating safety
Operating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:
the safety precautions in this manual

the “Technical data” section in this
manual

traffic rules and regulations

motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modification made may
produce an undesired effect on other sys-
tems.
Electronic system malfunctions could seri-
ously impair the operating safety of your ve-
hicle.
Ensure that any repairs or modifications to
electronic components are carried out by an
authorized Mercedes-Benz Light Truck Cen-
ter.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.

Page 25 of 360

25 At a glance
Instrument cluster
Item
Page
1
Reset knob for:
Resetting trip odometer
109

Resetting individual or all
settings
119,
120,
131,
231

Instrument cluster illumi-
nation
108
2
L
Left turn signal indica-
tor
24
3
?
Engine malfunction in-
dicator lamp
243
v
Electronic Stability
Program (ESP)
75,
238,
239
A
High beam headlamp
indicator
46,
103
Item
Page
4
K
Right turn signal indi-
cator
24
5
Fuel gauge with:Fuel reserve warning lamp
24
1
SRS malfunction
58,
242
<
Fasten seat belts
60,
243
6
Multifunction display with:
111
Trip odometer
24
Main odometer
24
Transfer case program mode
141
Selector lever position
135
Outside temperature indica-
tor
110
Digital clock
111
Item
Page
7
Speedometer
8
Tachometer with:;
Brake warning lamp
(except Canada)
44,
241
3
Brake warning lamp
(Canada only)
44,
241
-
ABS malfunction indi-
cator lamp
71,
240

Page 43 of 360

43 Getting started
Driving
Adjusting belt outlet higher
Slide belt outlet upward.
The belt outlet engages in five various
positions.
Adjusting belt outlet lower

Press and hold release button1.

Slide belt outlet in desired position.

Let go of release button1.
Please comply with the instructions for
“Proper use of seat belts” (
page 42).
Starting the engine Starting
Gearshift pattern for automatic
transmissionPPark position with selector lever lock
RReverse gear
NNeutral
DDrive position
More information on automatic transmis-
sion can be found in the “Controls in de-
tail” section (
page 135).
Warning!
G
Inhalation of exhaust gas is hazardous to
your health. All exhaust gas contains carbon
monoxide, and inhaling it can cause uncon-
sciousness and lead to death.
Do not run the engine in confined areas
(such as garage) which are not properly ven-
tilated. If you think that exhaust gas fumes
are entering the vehicle while driving, have
the cause determined and corrected imme-
diately. If you must drive under these condi-
tions, drive only with at least one window
fully open.

Page 44 of 360

44 Getting startedDriving
Make sure that the selector lever is set
toP.

Do not depress accelerator.

Turn key in the starter switch to
position3 and hold until the engine
starts (
page 33).

Depress the brake pedal.
The selector lever lock is released.
For information on turning off the engine,
see “Turning off engine” (
page 51).Starting difficulties
If the engine does not start as described,
carry out the following steps:

Turn key in starter switch to position0
and repeat starting procedure.

Remember that extended starting at-
tempts can drain the battery.

Get a jump start (
page 297).
If the engine does not start after several
starting attempts, there could be a mal-
function in the engine electronics or in the
fuel supply system.

Notify an authorized Mercedes-Benz
Light Truck Center.Parking brake
1Lever
2Button
iYou can also use the “touch-start”
function. Turn the key to position3 and
release it again immediately. The en-
gine then starts automatically.
Warning!
G
When leaving the vehicle, always remove the
key from the starter switch, and lock the ve-
hicle.
Do not leave children unattended in the ve-
hicle, or with access to an unlocked vehicle.
Children could release the parking brake,
which could result in an accident and/or se-
rious personal injury.

Page 45 of 360

45 Getting started
Driving

Release the parking brake by lifting
lever1 up slightly, pressing button2
on the lever and moving lever1 down
to the stop.
The indicator lamp
;
(USA only) or
3
(Canada only) in the instrument
cluster goes out.
Driving

Depress the brake pedal.
The selector lever lock is released.

Move selector lever to positionD orR.

Release the brake pedal.

Carefully depress the accelerator.
Once the vehicle is in motion, the auto-
matic central locking system engages
and the locking knobs drop down.After a cold start, the automatic transmis-
sion engages at a higher revolution. This al-
lows the catalytic converter to reach its
operating temperature earlier.
More information on driving can be found
in “Operation” section (
page 197).
For information on off-road driving, see
“Driving instructions” (
page 203).
iWait for the gear selection process to
complete before setting the vehicle in
motion.
iYou can open the doors from inside at
any time. Open doors only when the
conditions are safe to do so.!If you hear a warning signal when driv-
ing off, you have forgotten to release
the parking brake.
Release the parking brake.
Warning!
G
It is dangerous to shift the selector lever out
ofP or N if the engine speed is higher than
idle speed. If your foot is not firmly on the
brake pedal, the vehicle could accelerate
quickly forward or in reverse. You could lose
control of the vehicle and hit someone or
something. Only shift into gear when the en-
gine is idling normally and when your right
foot is firmly on the brake pedal.Warning!
G
On slippery road surfaces, never downshift
in order to obtain braking action. This could
result in drive wheel slip and reduced vehi-
cle control. Your vehicle’s ABS will not pre-
vent this type of loss of control.

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