MERCEDES-BENZ ML350 2004 W163 Repair Manual

61 Safety and Security
Occupant safety
To help avoid the possibility of injury, please
follow these guidelines: (1) occupants, espe-
cially children, should never place their bod-
ies or lean their heads in the area of the door
where the side airbag inflates. This could re-
sult in serious injuries or death should the
side airbag be activated; (2) always sit up-
right, properly use the seat belts and use an
appropriately sized infant or child restraint
system for all children 12 years old or under;
and (3) always wear seat belts properly.
If you believe that, even with the use of
these guidelines, it would be safer for your
rear seat occupants to have both rear door
mounted side airbags deactivated, then de-
activation can be accomplished upon your
written election to do so at your authorized
Mercedes-Benz Light Truck Center at an ad-
ditional cost. Please contact your local au-
thorized Mercedes-Benz Light Truck Center
or call our Customer Assistance Center at
1-800-FOR-MERCedes (1-800-367-6372)
for details.
iAirbags are designed to activate only in
certain frontal (front airbags) impacts,
or side (side impact and head protec-
tion window curtain airbags) impacts
which exceed preset thresholds.
Only during these types of impacts, if of
sufficient severity to meet the deploy-
ment thresholds, will they provide their
supplemental protection.
The driver and passenger should al-
ways wear their seat belts. Otherwise it
is not possible for the airbags to pro-
vide their supplemental protection.
In cases of other frontal impacts, an-
gled impacts, roll-overs, other side im-
pacts, rear collisions, or other
accidents, the airbags will not be acti-
vated. The driver and passengers will
then be protected by the fastened seat
belts.
We caution you not to rely on the pres-
ence of the airbags in order to avoid
wearing your seat belt.
Your vehicle was originally equipped
with airbags that are designed to acti-
vate in certain impacts exceeding a
preset threshold to reduce the poten-
tial and severity of injury. It is important
to your safety and that of your passen-
ger that you replace deployed airbags
and repair any malfunctioning airbags
to ensure that the vehicle will continue
to provide supplemental crash protec-
tion for occupants.

62 Safety and SecurityOccupant safetySafety guidelines for the seat belt,
emergency tensioning device and
airbag
When you sell your vehicle, we strongly
urge you to give notice to the subsequent
owner that it is equipped with an SRS by
alerting them to the applicable section in
the Operator’s Manual.Warning
G


Damaged seat belts or belts that were
highly stressed in an accident must be
replaced and their anchoring points
must also be checked. Use only belts in-
stalled or supplied by an authorized
Mercedes-Benz Light Truck Center.


No modifications of any kind may be
made to any components or wiring of
the SRS. This includes changing or re-
moving any component or part of the
SRS, the installation of additional trim
material, badges, etc. over the steering
wheel hub, passenger front airbag cov-
er, or door trim panels, and installation
of additional electrical / electronic
equipment on or near SRS components
and wiring. Keep area between airbags
and occupants free from objects (e.g.
packages, purses, umbrellas, etc.).


Airbags and emergency tensioning de-
vices (ETDs) are designed to function on
a one-time only basis. An airbag or ETD
that was activated must be replaced.


Do not pass belts over sharp edges.
They could tear.


Do not make any modification that could
change the effectiveness of the belts.


Do n o t h a ng i te ms su ch as c o at ha n ger s
from the coat hooks or handles over the
door. These items may turn into projec-
tiles and cause head and other injuries
when curtain airbag is deployed.


An airbag system component within the
steering wheel gets hot after the airbag
has inflated. Do not touch.


Improper work on the system, including
incorrect installation and removal, can
lead to possible injury through an unin-
tended activation of the SRS.


In addition, through improper work
there is a risk of rendering the SRS inop-
erative or causing unintended airbag de-
ployment. Work on the SRS must
therefore only be performed by qualified
technicians. Contact your authorized
Mercedes-Benz Light Truck Center.


For your protection and the protection
of others, when scrapping the airbag
unit or emergency tensioning device,
our safety instructions must be fol-
lowed. These instructions are available
from your authorized Mercedes-Benz
Light Truck Center.


Given the considerable deployment
speed and the textile structure of the
airbags, there is the possibility of abra-
sions or other injuries resulting from air-
bag deployment.

63 Safety and Security
Occupant safety
Front airbags
1Driver airbag
2Passenger front airbag
3Side impact airbag
Driver and passenger front airbags are
deployed:

in the event of a frontal impact


if impact exceeds a preset deployment
threshold


independently of the side impact air-
bagsThe airbags will not deploy in impacts
which do not exceed the system’s deploy-
ment thresholds. You will then be protec-
ted by the fastened seat belts.
The passenger front airbag will only be
deployed if:


the passenger seat is occupied


the 7indicator lamp in the instru-
ment cluster is not lit (
page 26)


the impact exceeds a preset deploy-
ment threshold
Warning!
G
In the event that the 1malfunction indi-
cator lamp comes on while driving, the SRS
may not be operational. For your safety, we
strongly recommend that you visit an autho-
rized Mercedes-Benz Light Truck Center im-
mediately to have the system checked;
otherwise the SRS may not be activated
when needed in an accident, which could re-
sult in serious or fatal injury, or it might de-
ploy unexpectedly and unnecessarily which
could also result in injury.
!Do not place objects heavier than
20 lbs (9 kg) on the front passenger
seat. This could cause the front or side
impact airbag on the front passenger
side to deploy in a crash which exceeds
the system's deployment threshold.

64 Safety and SecurityOccupant safetySide impact airbags, window curtain
airbags
1Window curtain airbags
2Side impact airbag, rear
3Side impact airbag, front
The side impact airbags and window
curtain airbags are deployed:

on the impacted side of the vehicle


in impacts exceeding a preset deploy-
ment threshold


independently of the front airbagsThe front passenger side impact airbag will
only deploy if the system senses that the
front passenger seat is occupied.
The side impact airbags and window
curtain airbags are not deployed in im-
pacts which do not exceed the system’s
deployment threshold.
Seat belts
When the engine is started, the seat belt
non-usage warning lamp< illuminates
to remind you and your passengers to
fasten your seat belts. If the driver’s seat
belt is not fastened before the engine is
started, the seat belt non-usage warning
lamp< illuminates and a warning
chime sounds for approximately
six seconds when the engine is started.The use of seat belts and infant and child
restraint systems is required by law in all
50 states and all Canadian provinces. Even
where this is not the case, all vehicle occu-
pants should have their seat belts fastened
whenever the vehicle is in motion.
Information on fastening seat belts is
found in the “Getting started” section
(
page 42).iFor information on infants and children
traveling with you in the vehicle and re-
straint systems for infants and chil-
dren, see “Children in the vehicle”
(page 67).

65 Safety and Security
Occupant safety
Warning!
G
Always fasten your seat belt before driving
off. Always make sure your passengers are
properly restrained, even those sitting in the
rear and pregnant women.
Failure to wear and properly fasten and po-
sition your seat belt greatly increases your
risk of injuries and their likely severity in an
accident. You and your passengers should
always wear seat belts.
If you are ever in an accident, your injuries
can be considerably more severe without
your seat belt properly buckled. Without
your seat belt buckled, you are much more
likely to hit the interior of the vehicle or be
ejected from it. You can be seriously injured
or killed.
In the same crash, the possibility of injury or
death is lessened if you are properly wearing
your seat belt. Airbags can only protect as
they are designed if the occupants are prop-
erly wearing their seat belts.
Warning!
G
Never ride in a moving vehicle with the back-
rest reclined. Sitting in an excessively re-
clined position can be dangerous. You could
slide under the seat belt in a collision. If you
slide under it, the belt would apply force at
the abdomen or neck. That could cause se-
rious or even fatal injuries. The backrest and
seat belt provide the best restraint when the
wearer is in an upright position and the belt
is properly positioned on the body.Warning!
G
Never let more people ride in the vehicle
than there are seat belts available. Be sure
everyone riding in the vehicle is correctly re-
strained with a separate seat belt.
Warning!
G
Damaged seat belts or belts that were highly
stressed in an accident must be replaced
and their anchoring points must also be
checked.
Only use seat belts which have been ap-
proved by Mercedes-Benz.
Do not make any modifications to the seat
belts. This can lead to unintended activation
or to failure.
Have all work carried out only by qualified
technicians. Contact an authorized
Mercedes-Benz Light Truck Center.

66 Safety and SecurityOccupant safetyWarning!
G
USE SEAT BELTS PROPERLY

Seat belts can only work when used
properly. Never wear seat belts in any
other way than as described in this sec-
tion, as that could result in serious inju-
ries in case of an accident.


Each occupant should wear their seat
belt at all times, because seat belts help
reduce the likelihood of and potential
severity of injuries in accidents, includ-
ing rollovers. The integrated restraint
system includes SRS (driver airbag,
front passenger airbag, front and rear
door mounted side impact airbags and
window curtain airbags), ETD (seat belt
emergency tensioning device for the
outboard passenger seats [except in the
optional third row seats]), and front seat
knee bolsters.
The system is designed to enhance the pro-
tection offered to properly belted occupants
in certain frontal (front airbags) and side
(side impact airbags and window curtain air-
bags) impacts which exceed preset deploy-
ment thresholds.

Never wear the shoulder belt under your
arm, against your neck or off your shoul-
der. In a crash, your body would move
too far forward. That would increase the
chance of head and neck injuries. The
belt would also apply too much force to
the ribs or abdomen, which could se-
verely injure internal organs such as
your liver or spleen.


Never wear belts over rigid or breakable
objects in or on your clothing, such as
eyeglasses, pens, keys, etc., as these
might cause injuries.


Position the lap belt as low as possible
on your hips and not across the abdo-
men. If the belt is positioned across your
abdomen, it could cause serious injuries
in a crash.


Never use a seat belt for more than one
person at time. Do not fasten a seat belt
around a person and another person or
other objects.


Belts should not be worn twisted. In a
crash, you wouldn’t have the full width
of the belt to manage impact forces. The
twisted belt against your body could
cause injuries.


Pregnant women should also use a
lap-shoulder belt. The lap belt portion
should be positioned as low as possible
on the hips to avoid any possible pres-
sure on the abdomen.


Never place your feet on the instrument
panel or on the seat. Always keep both
feet on the floor in front of the seat.

67 Safety and Security
Occupant safety
Emergency tensioning device, seat belt
force limiter
The seat belts for the front seats are
equipped with emergency tensioning de-
vices and belt force limiters. The outboard
passenger seats belts (except in the third
row seats*) are equipped with emergency
tensioning devices.
The ETD is designed to activate only when
the seat belt is fastened and in the follow-
ing cases:

in frontal or rear-end impacts exceed-
ing a preset severity level


if the restraint systems are operational
and functioning correctly, see
1indicator lamp (
page 58)
In an impact, emergency tensioning devic-
es remove slack from the belts in such a
way that the seat belts fit more snugly
against the body. Belt force limiters reduce
the force exerted by the seat belts on oc-
cupants during a crash.
Children in the vehicle
If an infant or child is traveling with you in
the vehicle:

Secure the child using an infant or child
restraint appropriate to the age and
size of the child and recommended for
use by Mercedes-Benz.


Ensure that the infant or child is prop-
erly secured by a belt at all times while
the vehicle is in motion.
Infant and child restraint seats and infor-
mation on choosing an appropriate re-
straint system can be obtained from any
Mercedes-Benz Light Truck Center.
Warning!
G
An emergency tensioning device (ETD) that
was activated must be replaced.
When disposing of the emergency tension-
ing device, our safety instructions must be
followed. These are available at your autho-
rized Mercedes-Benz Light Truck Center.!Do not place objects heavier than
20 lbs (9 kg) on the front passenger
seat. This could cause the front or side
impact airbag on the front passenger
side to deploy in a crash which exceeds
the system’s deployment threshold.

68 Safety and SecurityOccupant safetyInfant and child restraint systems
Use only a BabySmart
TM1
compatible child
restraint for the front passenger seat in
this vehicle.
We recommend that all infants and
children be properly restrained at all times
while the vehicle is in motion. All lap-shoul-
der belts except the driver’s seat belt have
special seat belt retractors for secure fas-
tening of child restraints.
To fasten a child restraint, follow child re-
straint instructions for mounting. Then pull
shoulder belt out completely and let it re-
tract. During the seat belt retraction a
ratcheting sound can be heard to indicate
that the special seat belt retractor is acti-
vated. The belt is now locked. Push down
on child restraint to take up any slack.
To deactivate, release seat belt buckle and
let seat belt retract completely. The seat
belt can again be used in the usual man-
ner.
1BabySmart
TMis a trademark of Siemens
Automotive Corp.
iInformation on child seats with mount-
ing fittings for tether anchorages
(page 71).
For information on child seat anchors –
LATCH type (
page 72).
Warning!
G
Never release the seat belt buckle while the
vehicle is in motion, since the special seat
belt retractor will be deactivated.!The use of infant or child restraints is
required by law in all 50 states, the
District of Columbia, the U.S. territo-
ries and all Canadian provinces.
Infants and small children should be
seated in an appropriate infant or child
restraint system properly secured by a
lap-shoulder belt or, if so equipped, a
child restraint lower anchorage system
that complies with U.S. Federal Motor
Vehicle Safety Standards 213 and 225
and Canadian Motor Vehicle Safety
Standard 213 and 210.2. A statement
by the child restraint manufacturer of
compliance with this standard can be
found on the instruction label on the re-
straint and in the instruction manual
provided with the restraint.
When using any infant or child restraint
system, be sure to carefully read and
follow all manufacturer’s instructions
for installation and use.
Please read and observe warning labels
affixed to inside of vehicle and to infant
or child restraints.

69 Safety and Security
Occupant safety
Warning!
G
Children 12 years old and under must never
ride in the front seat, except in a
Mercedes-Benz authorized BabySmart
TM
compatible child seat, which operates with
the BabySmart
TM System installed in the ve-
hicle to deactivate the passenger front air-
bag when it is properly installed. Otherwise
they will be struck by the airbag when it in-
flates in a crash. If this happens, serious or
fatal injury can result.
According to accident statistics, children
are safer when properly restrained in the
rear seating positions than in the front seat-
ing positions. Infants and small children
must ride in back seats and be seated in an
appropriate infant or child restraint system,
which is properly secured with the vehicle’s
seat belt and top tether strap, or secured via
lower anchors and top tether strap, fully in
accordance with the child seat manufactur-
er’s instructions.
Infants and small children should never
share a seat belt with another occupant.
During an accident, they could be crushed
between the occupant and seat belt.
A child’s risk of serious or fatal injuries is
significantly increased if the child restraints
are not properly secured in the vehicle and
the child is not properly secured in the child
restraint.
Warning!
G
Children too big for child restraint systems
must ride in back seats using regular seat
belts. Position shoulder belt across chest
and shoulder, not face or neck. A booster
seat may be necessary to achieve proper
belt positioning for children from 41 lbs until
they reach a height where a lap / shoulder
belt fits properly without a booster.
When the child restraint is not in use, re-
move it from the vehicle or secure it with the
seat belt to prevent the child restraint from
becoming a projectile in the event of an ac-
cident.
Do not leave children unattended in the ve-
hicle, even if the children are secured in a
child restraint system. Unsupervised chil-
dren in a child restraint system may use ve-
hicle equipment and may cause an accident
and / or serious personal injury.

70 Safety and SecurityOccupant safetyBabySmart
TM
airbag deactivation
system
Special BabySmart
TM1
compatible child
seats, designed for use with the
Mercedes-Benz system and available at
any authorized Mercedes-Benz Light Truck
Center, are required for use with the
BabySmart
TM airbag deactivation system.
With the special seat properly installed,
the passenger front airbag will not deploy.
The 7indicator lamp located in the in-
strument cluster will be illuminated, ex-
cept with the key removed or in steering
lock position0 (
page 33).Self-test BabySmart
TM
without special
child seat installed
After turning the key in the steering lock to
position1 or2, the 7indicator lamp lo-
cated in the instrument cluster comes on
for approximately six seconds, extin-
guishes, then flashes once.
If the indicator lamp should not come on or
is continuously lit, the system is not func-
tioning. You must see an authorized
Mercedes-Benz Light Truck Center before
seating any child on the front passenger
seat.
More information can be found in the
“Practical hints” section (page 243).
1BabySmart
TMis a trademark of Siemens
Automotive Corp.
iThe system does not deactivate the
door mounted side impact airbag, the
window curtain airbags and the emer-
gency tensioning device.
Warning!
G
The BabySmart
TM airbag deactivation sys-
tem will ONLY work with a special child seat
designed to operate with it. It will not work
with child seats which are not BabySmart
TM
compatible.
Never place anything between seat cushion
and child seat (e.g. pillow), since it reduces
the effectiveness of the deactivation sys-
tem. The bottom of the child seat must
make full contact with the passenger seat
cushion. An incorrectly mounted child seat
could cause injuries to the child in case of an
accident, instead of protecting the child.
Follow the manufacturer’s instructions for
installation of special child seats.
When using a BabySmart
TM compatible
child seat on the front passenger seat, the
passenger front airbag will not deploy only if
the 7indicator lamp remains illumi-
nated.