MERCEDES-BENZ ML350 2005 W163 Owner's Manual

219 Operation
At the gas station
At the gas station
Refueling
The fuel filler flap is located on the
left-hand side of the vehicle towards the
rear. Locking / unlocking the vehicle with
the remote control automatically
locks / unlocks the fuel filler flap.1Fuel filler flap
2Fuel cap

Remove the key from the steering lock.

Open the fuel filler flap1 by pulling in
direction of the arrow.

Turn the fuel cap2 to the left and hold
on to it until possible pressure is re-
leased.

Take off the cap.

Only fill your tank until the filler nozzle
unit cuts out – do not top up or overfill.
Warning!
G
Gasoline is highly flammable and poisonous.
It burns violently and can cause serious inju-
ry. Whenever you are around gasoline, avoid
inhaling fumes and skin contact, extinguish
all smoking materials. Never allow sparks,
flame or smoking materials near gasoline!
!The fuel filler cap is tethered to the fuel
filler neck. Do not drop the cap. It could
damage the vehicle paint finish.!To prevent damaging the lens of the
plastic tail lamp, make certain that no
gasoline comes into contact with it.Warning!
G
Overfilling of the fuel tank may create pres-
sure in the system which could cause a gas
discharge. This could cause the gas to spray
back out when removing the fuel pump noz-
zle, which could cause personal injury.


220 OperationAt the gas station
Replace the fuel cap by turning it to the
right.
You will hear when the fuel cap is tight-
ened.

Close the fuel filler flap.iOnly use premium unleaded gasoline
with a minimum Posted Octane Rating
of 91 (average of 96 RON / 86 MON).
Information on gasoline quality can
normally be found on the fuel pump.
For more information on gasoline, see
the Factory Approved Service Products
pamphlet.
iLeaving the engine running and the fuel
cap open can cause the yellow fuel
tank reserve warning lamp to flash and
the? malfunction indicator lamp
(USA only) or the± malfunction in-
dicator lamp (Canada only) to illumi-
nate.
For more information, see “Practical
hints” (
page 254).


221 Operation
At the gas station
Check regularly and before a long trip
Open the hood (
page 222).
1Engine oil level
2Coolant level
3Brake fluid
4Windshield washer system and
headlamp cleaning system*
Engine oil level
For more information on engine oil, see
“Engine oil” (
page 223).Coolant
For normal replenishing, use water (pota-
ble water quality). For more information,
see “Coolant level” (
page 227) and see
“Fuels, coolants, lubricants, etc.”
(
page 312).
Brake fluidWindshield / rear window washer
system and headlamp cleaning
system*
For more information on refilling the reser-
voir, see “Windshield / rear window washer
system and headlamp cleaning system*”
(
page 230).
Vehicle lighting
Check function and cleanliness. For infor-
mation on replacing light bulbs, see “Re-
placing bulbs” (
page 274).
For more information, see “Combination
switch” (
page 107).
Tire inflation pressure
For more information, see “Checking tire
inflation pressure” (
page 232).
!If you find that the brake fluid in the
brake fluid reservoir has fallen to the
minimum mark or below, have the
brake system checked for brake pad
thickness and leaks immediately. Noti-
fy an authorized Mercedes-Benz Light
Truck Center immediately. Do not add
brake fluid as this will not solve the
problem. For more information, see
“Practical Hints” (
page 251).

222 OperationEngine compartmentHood
Opening
1Release lever

Pull release lever1 downwards.
The hood is unlocked. Handle2 pro-
trudes slightly from the radiator-grille.
If not, lift the hood slightly.
2Handle for opening the hood

Pull handle2 to its stop out of the
radiator-grille.

Pull up on the hood and then release it.
The hood will be automatically held
open at shoulder height by gas-filled
struts.
Warning!
G
Do not pull the release lever while the vehi-
cle is in motion. Otherwise the hood could
be forced open by passing air flow.
!To avoid damage to the windshield wip-
ers or hood, never open the hood if the
wiper arms are folded forward away
from the windshield.
Warning!
G
To help prevent personal injury, stay clear of
moving parts when the hood is open and the
engine is running. Make sure the hood is
properly closed before driving. When closing
the hood, use extreme caution not to catch
hands or fingers.
The radiator fan may continue to run for ap-
proximately 30 seconds or even restart af-
ter the engine has been turned off. Stay
clear of fan blades.

223 Operation
Engine compartment
Closing
Let the hood drop from a height of
approximately 1ft (30cm).
The hood will lock audibly.

Check to make sure the hood is fully
closed.
If you can raise the hood at a point
above the headlamps, then it is not
properly closed. Open it again and let it
drop with somewhat greater force.
Engine oil
The amount of oil your engine needs will
depend on a number of factors, including
driving style. Higher oil consumption can
occur when

the vehicle is new


the vehicle is driven frequently at
higher engine speeds
Engine oil consumption checks should only
be made after the vehicle break-in period.
Warning!
G
If you see flames or smoke coming from the
engine compartment, or if the coolant tem-
perature gauge indicates that the engine is
overheated, do not open the hood. Move
away from vehicle and do not open the hood
until the engine has cooled. If necessary,
call the fire department.Warning!
G
The engine is equipped with a transistorized
ignition system. Because of the high voltage
it is dangerous to touch any components (ig-
nition coils, spark plug sockets, diagnostic
socket) of the ignition system

with the engine running


while starting the engine


if ignition is “on” and the engine is
turned manually
Warning!
G
Be careful that you do not close the hood on
anyone.!Do not push the hood closed manually,
as this could damage it.
iDo not use any special lubricant addi-
tives, as these may damage the drive
assemblies. Using special additives not
approved by Mercedes-Benz will
restrict your warranty entitlement.
More information on this subject is
available at any Mercedes-Benz Light
Truck Center.

224 OperationEngine compartmentChecking engine oil level via display
When checking the oil level the vehicle
must

be parked on level ground


be at normal operating temperature


have been stationary for at least five
minutes with the engine turned off
To check the engine oil level via the display
in the speedometer, do the following:

Turn the key in the steering lock to
position2.
1Button
2Display in speedometer

Wait until the display
------
appears in
the speedometer display2.

Within one second press button1
twice.
One of the following messages will
subsequently appear in the display:

OIL i.OThe oil level is correct. Engine oil
does not to be added.


–1.0L
Add 1.0 liter of engine oil.


–1.5L
Add 1.5 liters of engine oil.


–2.0L
Add 2.0 liters of engine oil.
For adding engine oil see (
page 314).
For more information on engine oil, see the
“Technical data” section (
page 312) and
(
page 314).Other display messages
If there is excess engine oil with the engine
at normal operating temperature, the
following message will appear in the
display:
OIL HIThe oil level is too high.
Have excess oil siphoned.!Excess oil must be siphoned or drained
off. It could cause damage to the
engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.

225 Operation
Engine compartment
The display
------
flashes in the
speedometer display, if a proper oil level
check cannot be performed.

If engine is at normal operating
temperature, wait five minutes before
repeating check procedure.

If engine is not yet at normal operating
temperature, wait 30 minutes before
repeating check procedure.
See the “Practical hints” section
(
page 260) if the low engine oil level
warning lamp in the instrument cluster
flashes.Checking engine oil level with the oil
dipstick
When checking the oil level the vehicle
must


be parked on level ground


be at normal operating temperature


have been stationary for at least five
minutes with the engine turned off
To check the engine oil level with the oil
dipstick, do the following:

Open the hood (
page 222).

Pull out oil dipstick1 (
page 226).

Wipe oil dipstick1 clean.

Fully insert oil dipstick1 into the
dipstick guide tube.

Pull out oil dipstick1 again after
approximately three seconds to obtain
accurate reading.
Oil dipstickThe oil level is correct when it is between
the lower (min) and upper (max) mark of
the oil dipstick.
iPerform the engine oil level check with
the dipstick if it cannot be completed
via the speedometer display
(page 225).
In this case we recommend that you
have the system checked at a
Mercedes-Benz Light Truck Center.
iThe engine oil level can be checked by
either the oil dipstick or via the
speedometer display in the instrument
cluster (
page 224). The amount of
engine oil needed is shown more
precisely in the speedometer display.

226 OperationEngine compartment
If necessary, add engine oil.
For adding engine oil see (
page 226).
For more information on engine oil, see
“Technical data” section (
page 312) and
(
page 314).
See the “Practical hints” section
(page 260) if the low engine oil level
warning lamp in the instrument cluster
flashes.Adding engine oil
Only use approved engine oils and oil fil-
ters required for vehicles with Mainte-
nance System (U.S. vehicles) or FSS
(Canada vehicles). For a listing of approved
engine oils and oil filters, refer to the Fac-
tory Approved Service Products pamphlet
in your vehicle literature portfolio, or con-
tact an authorized Mercedes-Benz Light
Truck Center.
Using engine oils and oil filters of specifica-
tion other than those expressly required
for the Maintenance System
(U.S. vehicles) or FSS (Canada vehicles), or
changing of oil and oil filter at change inter-
vals longer than those called for by the
Maintenance System (U.S. vehicles) or
FSS (Canada Vehicles) will result in engine
damage not covered by the
Mercedes-Benz Limited Warranty.1Oil dipstick
2Filler cap

Unscrew filler cap2 from filler neck.

Add engine oil as required. Be careful
not to overfill with oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
entering the ground or water.
iThe filling quantity between the upper
and lower marks on the oil dipstick is
approximately 2.1 US qt. (2.0 l).

227 Operation
Engine compartment

Screw filler cap2 back on filler neck.
For more information on engine oil, see the
“Technical data” section (
page 312) and
(
page 314).
Transmission fluid level
The transmission fluid level does not need
to be checked. If you notice transmission
fluid loss or gear shifting malfunctions,
have an authorized Mercedes-Benz Light
Truck Center check the automatic trans-
mission.Coolant level
The engine coolant is a mixture of water
and anticorrosion / antifreeze. To check
the coolant level, the vehicle must be
parked on level ground and the engine
must be cool.
!Excess oil must be siphoned or drained
off. It could cause damage to the
engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.
Warning!
G
In order to avoid any possibly serious burns:

Use extreme caution when opening the
hood if there are any signs of steam or
coolant leaking from the cooling system,
or if the coolant temperature gauge indi-
cates that the coolant is overheated.


Do not remove pressure cap on coolant
reservoir if coolant temperature is
above 158°F (70°C). Allow engine to
cool down before removing cap. The
coolant reservoir contains hot fluid and
is under pressure.


Using a rag, slowly open the cap approx-
imately
1/2 turn to relieve excess pres-
sure. If opened immediately, scalding
hot fluid and steam will be blown out un-
der pressure.


Do not spill antifreeze on hot engine
parts. Antifreeze contains ethylene gly-
col which may burn if it comes into con-
tact with hot engine parts.

228 OperationEngine compartment1Cap
2COLD LEVEL mark
The coolant level should reach the COLD
LEVEL mark2 in the reservoir.

Using a rag, turn the cap slowly approx-
imately one half turn to the left to re-
lease any excess pressure.

Continue turning the cap to the left and
remove it.

Add coolant as required.

Replace and tighten cap.
For more information on coolant, see the
“Technical data” section (
page 316).
Battery
The battery is located in the engine com-
partment.
The battery should always be sufficiently
charged in order to achieve its rated ser-
vice life. Refer to Maintenance Booklet for
battery maintenance intervals.
If you use your vehicle mostly for
short-distance trips, you will need to have
the battery charge checked more frequent-
ly.
When replacing batteries, always use
batteries approved by Mercedes-Benz.
If you do not intend to operate your vehicle
for an extended period of time, consult an
authorized Mercedes-Benz Light Truck
Center about steps you need to observe.
iIf the engine is already at its regular op-
erating temperature, the coolant may
be approximately 0.6 in (1.5 cm) above
the COLD LEVEL mark.