engine MINI COOPER 2003 Service Manual

122
BATTERYLocation in the MINI COOPERThe battery is located in the engine com-
partment.
Exact location, see page 92.Location in the MINI COOPER SThe battery is located in the cargo area
under the floor mat.
Battery careThe battery is absolutely maintenance-free,
that is, the original electrolyte will normally
last for the service life of the battery under
moderate climatic conditions.
For all questions regarding the bat-
tery, please consult your MINI
Dealer.<
Charging the battery Only charge the battery in the vehicle via
the terminals in the engine compartment
with the engine switched off, see &#34;Jump-
starting&#34; on page 124.
Whenever working on the electrical
system, disconnect the cable from
the negative terminal of the battery. Fail-
ure to do this could result in fire hazards or
injury due to short circuits.<Disposal
Return used batteries to a recycling
point or your MINI Dealer. Maintain
the battery in an upright position for trans-
port and storage. Secure the battery to pre-
vent it from tilting during transport.<
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OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
FUSESIf an electrical device fails, switch it off and
check the fuse.
Plastic tweezers that you can use to pull
fuses out of their sockets can be found in
the fuse box in the vehicle interior, see next
column.In the engine compartmentIn the MINI COOPER on the right next to the
battery.
In the MINI COOPER S on the right next to
the air filter box.
Open the cover panel of the fuse box. To do
so, press the clip fastener.
In the vehicle interiorOn the left side of the footwell in the side
trim panel.
Open the cover panel of the fuse box. To do
so, press the fastener.
Do not attempt to repair a blown fuse
or replace it with a fuse of a different
color or Ampere rating. To do this could
cause a fire in the vehicle resulting from a
circuit overload.<
If a fuse blows a second time, have
the cause of the damage rectified by
your MINI Dealer.<
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124
WARNING TRIANGLE
*
FIRST-AID KIT
*
JUMP-STARTING
The warning triangle is located beneath the
luggage compartment cover.
Comply with legal requirements
requiring you to carry a hazard warn-
ing triangle in the vehicle.<
The first-aid kit is located on the left in the
luggage compartment, behind the side
trim panel.
Some articles in the first-aid kit are
perishable. For this reason, check the
expiration dates of each of the items regu-
larly, and replace any whose expiration
dates have passed. Source: any pharmacy.
Comply with legislation requiring you to
carry a first-aid kit in the vehicle.<
Do not use spray starter fluids to start
the engine.<
When your battery is discharged, you can
use two jumper cables to start your vehicle
with power from the battery in a second
vehicle. Correspondingly you can help start
another vehicle. Only use jumper cables
with fully insulated handles on the termi-
nal clamps.
Do not touch live wiring and cables
on a running engine. There is a risk of
fatal injury if you do this. Carefully observe
the following instructions to avoid personal
injury and/or damage to either vehicle or
both vehicles.<
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OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
JUMP-STARTINGPreparing for jump-starting1. Check whether the battery of the sup-
port vehicle has 12 Volts and approxi-
mately the same capacity – measured in
Ah, printed on the battery
2. Switch off the engine of the support
vehicle
3. Switch off any electrical systems and
components in both vehicles – except
for the hazard warning flashers of the
support vehicle.
>Do not disconnect the discharged bat-
tery from the vehicle electrical system
>Make certain that there is no contact
between the bodywork of the two
vehicles – short circuit hazard!
4. With the battery of the MINI COOPER,
remove the cover panel. To do so, press
both clips at the same time
or
with the MINI COOPER S, open the cover
of the positive terminal connection for
jump-starting
*, see arrow 1.
Connect the jumper cables
Adhere to the sequence also when
providing support for other vehicles;
failure to observe this procedure can lead
to sparks at the terminals and pose an
injury hazard.<
1. On the MINI COOPER S, the positive ter-
minal connection for jump-starting, see
arrow 1, functions as the positive bat-
tery terminal.
Make a connection with the &#34;+&#34; jumper
cable between the positive terminal of
the discharged battery and the positive
terminal of the support battery
2. Use the second, &#34;–&#34; jumper cable to set
up the connection between the negative
terminals of both vehicles.
To do so:
>Connect one terminal clamp to the
negative terminal and/or to an engine
or body ground of the support vehicle
>Connect the second terminal clamp to
the negative terminal of the battery
and/or to an engine or body ground of
the vehicle to be started. For the MINI,
see arrow 2.
Performing the jump-start1. Start the engine of the vehicle providing
the current and allow to run at a fast idle
speed for several minutes
2. Start the engine on the vehicle with the
discharged battery in the usual manner.
>If the first start attempt is not suc-
cessful, wait a few minutes before
another attempt in order to allow the
discharged battery to recharge
On the MINI:
Before disconnecting the jumper
cables, switch on the lighting, rear window
defroster and the highest blower speed as
well as the engine for at least approx.
10 seconds to prevent a voltage surge from
the regulator to the electrical systems and
components.<
3. Then disconnect the jumper cables in
the reverse order.
If necessary have the battery checked and
completely charged at a MINI Dealer.
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OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
TOWINGTow-startingIt is not possible to start the engine of a
vehicle equipped with an automatic trans-
mission by towing or pushing.
For instructions on jump starting, refer to
page 124.
Never attempt to use your vehicle to push
another car, since damage to the energy-
absorbing bumpers could result.Towing a vehicle
Only tow vehicles with Continuously
Variable automatic Transmission
(CVT) with the front wheels raised or on a
special transport vehicle, otherwise the
transmission can be damaged.<
1. Place gear selector lever in neutral or idle
2. Towing speed:
Max. 45 mph / 70 km/h
3. Towing distance:
Max. 95 miles / 150 km
4. Leave the ignition key at position 1 to
ensure that the brake lamps, turn sig-
nals, horn and windshield wipers remain
operative, and to prevent the steering
lock detent from engaging
5. Switch on the hazard-warning system,
observe country-specific regulations.
Find some means of identifying the vehicle
in tow, for instance, place a sign or warning
triangle in the rear window.
Make sure that the ignition key
remains in position 1 even when the
electrical system has failed to prevent the
steering lock from engaging.
The steering and brakes are without power
assist when the engine is off. This means
that increased effort is required for steer-
ing and braking.<
Towing with a commercial tow truck >Do not tow with sling-type equipment
>Use a wheel-lift or flatbed carrier
>Please comply with applicable towing
laws.
Never allow passengers to ride in a
towed vehicle for any reason.<
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130
ENGINE DATA
MINI COOPER MINI COOPER S
Displacement
Number of cylinders cu in / cmµ97.52 / 1,598
497.52 / 1,598
4
Maximum output
at engine speed bhp / kW
rpm 115 / 85
6,000163 / 120
6,000
Maximum torque
at engine speedlb ft / Nm
rpm110 / 149
4,500155 / 210
4,000
Compression ratioε
10.6 8.3
Stroke
Borein / mm
in / mm3.38 / 85.8
3.03 / 773.38 / 85.8
3.03 / 77
Fuel-injection system Digital electronic engine-management system
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OVERVIEW REPAIRS OPERATION CONTROLS DATA INDEX
CAPACITIES
Notes
Fuel tank
Reserve gal. / liters approx. 13.2 / 50
approx. 2.1 / 8Fuel quality, see page 83
Windshield/
Headlamp washer reservoirquarts / liters approx. 2.1 / 2.0
approx. 2.6 / 2.5 More details, see page 94
Cooling system including heater circuit quarts / liters 5.6 / 5.3 MINI COOPER
6.3 / 6.0 MINI COOPER SMore details, see page 96
Engine with oil filter change quarts / liters 4.7 / 4.5 MINI COOPER
4.7 / 4.5 MINI COOPER SHigh Performance Synthetic Oil:
for more details, see page 95
Manual transmission quarts / liters approx. 2.1 / 2.0 MINI COOPER
approx. 1.8 / 1.7 MINI COOPER SContact your MINI Dealer
for more details
Continuously Variable automatic
Transmission (CVT)quarts / liters approx. 4.2 / 4.0 MINI COOPER Contact your MINI Dealer
for more details
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EVERYTHING FROM A TO Z
137
OVERVIEW REPAIRS OPERATION CONTROLS DATA INDEX
safety belts100
upholstery material99
wiper blades100
wood parts100
Cargo
stowing75
Cargo area75
cover74
lamps53,111
opening, remote control
volume132
Caring for your vehicle99
Carpets100
Cassette player, see separate
Owner&#39;s Manual
CD changer, see separate
Owner&#39;s Manual
CD player, see separate
Owner&#39;s Manual
Center high-mount brake lamp
bulb replacement110
Central locking
system23,26
Changing battery, remote
control22
Changing bulbs107
Changing lamps107
Changing tire
space-saver spare tire112
tire change
set112,117,121 Checking oil level94
Checking tire inflation
pressure121
Child seat41
Child seat fastening system
LATCH43
Child-restraint systems41
Chrome parts100
Cigarette lighter73
socket73
Cleaning headlamps99
Cleaning rear window55
Cleaning windshield55
Clock60
Closing
from inside26
from outside23
Clothes hooks81
Clutch80
Cockpit12
Combination of wheels/
tires89
Compact Disc player, see
separate Owner&#39;s Manual
Compression ratio130
Compressor118,120
Computer60
average fuel
consumption61
average speed61 cruising range61
outside temperature61
Condensation68,71
Consumption61
Consumption display, see
Fuel gauge58
Continuously Variable
automatic Transmission
(CVT)49
electronic transmission
control module EP51
gear display51
ignition45
interlock45
manual mode50
parking50
reverse gear50
selector lever shift-
lock45,49
shiftlock49
sport program50
towing127
transmission
malfunction51
Control elements12
Convenience opening
from inside26
Convenience operation
sliding/tilt sunroof25,29
windows25 Coolant96
level96
thermometer59
Cooling68,71
Copyright2
Cosmetic mirror, see
Vanity mirror39
Cruise control18,19,56
Cruising range61
Cup holder, see Beverage
holder73
Curb weight132
Currency of the Owner&#39;s
Manual7
CVT (Continuously Variable
automatic Transmission)49
Cylinders130
D
Dashboard12
Data
dimensions131
engine130
technical130
weight132
Daytime driving lamps52
Deep water, see Water on
roadways81
Defrost setting69
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EVERYTHING FROM A TO Z
138
Defrosting windows69,72
air conditioning system69
automatic climate
control72
Dimensions131
Dimming
interior mirror39
Dipstick, engine oil94
Dirt on the paintwork99
Disc brakes84
Displacement130
Display elements13,14
coolant thermometer59
fuel gauge58
indicator and warning
lamps15
odometer58
service interval display60
with navigation system14
Display lighting53
Distance remaining61
Doors
keys22
locking24
manual operation25
unlocking24
DOT quality grades87
Driving lamps52
Driving notes, general81
Dry air68,71 DSC (Dynamic Stability
Control)16,63
Dynamic Stability Control
(DSC)16,63
E
Easy entry35
EBD (Electronic Brake Force
Distribution)16,83
Electric power windows28
Electrical defect
driver&#39;s door25
sliding/tilt sunroof30
tailgate27
Electronic Brake Force
Distribution (EBD)16,83
Electronic transmission control
module
Continuously Variable
automatic Transmission
(CVT)51
Emergency operation
driver&#39;s door25
sliding/tilt sunroof30
tailgate27
Engine80
electronics17
power output17
speed17,58
starting46 Engine compartment
MINI COOPER92
MINI COOPER S93
Engine oil94
additives95
consumption94
dipstick94
High Performance
Synthetic Oil96
level94
pressure15
recommended grades of
oil95
viscosities96
Entry to the rear35
Exterior finish, care99
Exterior mirrors39
Eyelets, towing126
F
Failure, tires64
False alarm32
Fans68
Fastening safety belts16,38
Filling canister118,119
Filling hose118
First-aid kit124
Flat116 Flat tire64,112
MINI Mobility System118
Run Flat tires116
space-saver spare tire112
Flat Tire Monitor16,17,64
Floor coverings, floor
carpets100
Fluid capacities
fuel tank133
headlamp washer
system133
windshield washer
system133
Fog lamps53
Foldable rear backrest74
&#34;Follow me home&#34; lamps52
Foot mats100
Footbrake84
Footwell lamps53
bulb replacement111
Front airbags40
Front fog lamps
bulb replacement108
Front seat adjustment34
Fuel
consumption61
consumption display58
preparation130
quality83
tank capacity82,133
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EVERYTHING FROM A TO Z
142
automatic climate
control71
engine coolant59
high81
layering69,72
outside temperature61
tires88
The right tires89
Third brake lamp
bulb replacement110
Tilt alarm sensor31
remote control25
turning off32
Tire change set112,117
Tire failure16
Tire inflation pressure85,90
Tires85,89
all-season tires89
break-in80
changing112
condition87,90
damage87
inflation pressure85
M+S tires89
pressure85
replacement87
Run Flat tires85,88,116
snow chains90
storage89
temperature88
the right choice89 tread87
winter tires89
with emergency running
properties, see Run Flat
tires85,88,116
Tools106
Torque130
Total weight132
Tow bar126
Tow socket for towing
eyelet126
Towing126
with Continuously Variable
automatic Transmission
(CVT)127
Towing eyelet126
Towing rope126
Traction88
Transmission48
Transmission malfunction
Continuously Variable
automatic Transmission
(CVT)51
Transporting children
safely41
Tread wear88
Trip odometer58
Trunk
cover, see Cargo area
cover74
lid, see Tailgate27 opening, remote control24
see Cargo area
volume132
Turn signal indicators18,52
bulb replacement108
Turning off
engine47
U
Uniform Tire Quality
Grading88
Unwanted alarm32
V
Valve core and
spare valve118
Valve remover118
Vanity mirror
bulb replacement111
illuminated39
Vehicle
breaking-in80
dimensions131
exterior finish99
operating46
parking81
starting46
storing101
turning off47
washing99
weight132 Vehicle Memory44
Ventilation
draft-free69,72
heater67
Vents, ventilation72
W
Warning lamp15
Warning triangle124
Warranty98
see Service and Warranty
Information Booklet
for US models, Warranty and
Service Guide Booklet
for Canadian models
Warranty and Service Guide
Booklet for Canadian
models98
Washer systems94
Washer/wiper system54
Waste container73
Water on roadways
deep water81
Weight132
Wheel and tire
combination89
Wheel chock
foldable112,117,118
Wheel lug bolts
wrench112,113,118
Wheelbase131
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