Ecu MITSUBISHI 3000GT 1995 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 24GENERAL - Harness Connector Inspection
ess connector
contact pressure
checking harness
201 R057
Z16R1317
HARNESS CONNECTOR INSPECTION
CONNECTOR CONTINUITY AND VOLTAGE TESTWhen checking continuity and/or voltage at the waterproof
connectors, follow the steps below to avoid poor connector
contact and/or reduced waterproof performance of connectors.
(1) When checking is performed with the circuit in the stateof continuity, be sure to use the special tool (harness
connector).
Never insert a test bar from the harness side, because
to do so will reduce the waterproof performance and result
in corrosion.
(2) When the connector
JS disconnected for checking the fe-
male pin, the harness for checking the contact pressureof connector pins should be used.
Never force the insertion of a test bar, because to do
so will cause poor contact.(3) When the male pin is to be checked, apply the test bar
against the pin directly.
Care must be taken not to short-circuit the connector pins.
TERMINAL ENGAGEMENT CHECK
When the terminal stopper of connector is out of order, engage-
ment of male and female terminals becomes improper even
when the connector itself is engaged perfectly and the terminal
sometimes slips out to the rear side of connector. Ascertain,
therefore, that each terminal does not come off the connector
by pulling each harness wire.
CONNECTOR TERMINAL ENGAGEMENT AND
DISENGAGEMENTConnectors which are loose shall be rectified by removing
the female terminal from connector housing and raising its
lance to establish a more secure engagement. Removal of
connector terminal used for MFI and 4 A/l control circuit shallbe done in the following manner.
COMPUTER CONNECTOR(1) Insert screwdriver
[1.4 mm (.06 in.) width] as shown in
the figure, disengage front holder and remove it.
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Downloaded from www.Manualslib.com manuals search engine GENERAL - How to Diagnose27
HOW TO DIAGNOSE
L;The most important point in troubleshooting is to determine “Probable Causes”. Once the probable causes
are determined, parts to be checked can be limited to those associated with such probable causes. Thereforeunnecessary checks can be eliminated. The determination of the probable causes must be based
ona theory and be supported by facts and must not be based on intuition only.
TROUBLESHOOTING STEPSIf an attempt is made to solve a problem without going through correct steps for troubleshooting, the
problem symptoms could become more complicated, resulting in failure to determine the causes correctly
and making incorrect repairs. The four steps below should be followed in troubleshooting.
I i
,;zirvation of Problem Symp-Determination of Probable
CausesI
Observe the symptom carefully.
Check if there are also other problems.
In determining the probable causes, it is necessary to check
the wiring diagram to understand the circuit as a system.
Knowledge of switches, relays and other parts is necessary
for accurate determination. The causes of similar problems
in the past must be taken into account.
After the problems are corrected, be sure to check that
the system operates correctly. Also, check that new prob-
lems have not been caused by the repair.
INFORMATION FOR DIAGNOSIS
Troubleshooting is carriedout by making step by step
is found. Always go through
what check is to be made where
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This manual contains the cable diagrams as well as the individual circuit drawings, operational explanations,
and troubleshooting hints for each component required to facilitate the task of troubleshooting. The information
is compiled in the following manner:
(1) Cable diagrams show the connector positions, etc., on the actual vehicle as well as the harness path.(2) Circuit drawings show the configuration of the circuit with all switches in their normal positions.
(3) Operational explanations include. circuit drawings of voltage flow when the switch is operated and
how the component operates in reaction.
(4) Troubleshooting hints include numerous examples of problems which might occur, traced backwardin a common-sense manner to the origin of the trouble.
Problems whose origins may not be found in this manner are pursued through the various system
circuits.
NOTE
Components of MFI, ETACS, ECS, etc. with ECU do not include 3 and 4 above. For this information,
refer to a manual which includes details of these components.
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Downloaded from www.Manualslib.com manuals search engine 32GENERAL - How to Diaanose
CHECKING CABLES AND WIRES1. Check connections for looseness, rust and stains.
2.Check terminals and wires for corrosion by battery electro-
lyte, etc.
3.Check terminals and wires for open circuit or impending
open circuit.4. Check wire insulation and coating for damage, cracks
and degrading.
5.Check conductive parts of terminals for contact with other
metallic parts (vehicle body and other parts).6. Check grounding parts to verify that there is complete
continuity between attaching bolt(s) and vehicle body.7. Check for incorrect wiring.
8.Check that wirings are so clamped as to prevent contact
with sharp corners of the vehicle body, etc. or hot parts(exhaust manifold, pipe, etc.).
9.Check that wirings are clamped firmly to secure enough
clearance from the fan pulley, fan belt and other rotating
or moving parts.
10. Check that the wirings between the fixed parts such as
the vehicle body and the vibrating parts such as the engine
are made with adequate allowance for vibrations.
HANDLING ON-VEHICLE BATTERY
When checking or servicing does not require power from the
on-vehicle battery, be sure to disconnect the cable from thebattery
(-) terminal. This is to prevent problems that could
be caused by a short circuit. Disconnect the (-) terminal first
and reconnect it last.
Caution1. Before connecting or disconnecting the negative
cable, be sure to turn off the ignition switch and the
lighting switch.
(If this is not done, there is the possibility of semicon-
ductor parts being damaged.)
2.After completion of the work steps [when the battery’s
negative (-)
terminal is connected], warm up the engineand allow it to idle for approximately five minutes
under the conditions described below, in order to sta-
bilize the engine control conditions, and then checkto be sure that the idling is satisfactory.
Engine coolant temperature:
85-95°C (185-203°F)
Lights, electric fans, accessories: OFF
Transaxle: neutral position
(A/T models: “N” or “P”)
Steering wheel: neutral (center) position
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Charging Svstem16-9REGULATED VOLTAGE TEST
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Ignitionswitch (IGl)Generator
This test determines whether the voltage regulator
is correctly controlling the generator output voltage.
(1) Always be sure to check the following before
the test.l Generator installation
lCheck to be sure that the battery installedin the vehicle is fully charged. (Refer to
GROUP 54 - Battery.)l Generator drive belt tension (Refer to
GROUP 00 - Maintenance Service.)l Fusible link
l Abnormal noise from the generator while
the engine is running(2) Turn the ignition switch to the OFF position.
(3) Disconnect the negative battery cable.
(4) Connect a digital-type voltmeter between the
generator “S” terminal and the ground. (Connect
the
(+) lead of the voltmeter to the “s” terminal,
and then connect the (-) lead of the voltmeter
to a secure ground or to the battery (-) terminal.)
(5) Disconnect the generator output wire from the
generator
“B” terminal.(6) Connect a DC test ammeter with a range of
O-100A in series between the “B” terminal andthe disconnected output wire. (Connect the
(+) lead of the ammeter to the “B” terminal,
and then connect the (-) lead of the ammeter
to the disconnected output wire.)
(7) Connect a tachometer. (Refer to GROUP 11
- On-vehicle Service.)
(8) Reconnect the negative battery cable.
VOLTAGE REGULATION TABLE
Ammeter
- Load
6EN1029
(9) Turn the ignition switch to the ON position and
check that the reading on the voltmeter is equal
to the battery voltage.
NOTE
If the voltage is 0 V, the cause is probably an
open circuit in the wire or fusible link between
the generator
“S” terminal and the battery (+)
terminal.
(1O)Check to be sure that all lights and accessories
are off.
(11) Start the engine.(12)lncrease the engine speed to 2,500
r/min.
(13)Read the value displayed on the voltmeter when
the current output by the generator becomes
10A or less.
(14)lf the voltage reading conforms to the value
in the voltage regulation table, then the voltage
regulator is operating normally.If the voltage is outside the standard value,
there is a malfunction of the voltage regulator
or of the generator.
(15)After the test, lower the engine speed to the
idle speed.
(16)Turn the ignition switch to the “OFF” position.
(17)Disconnect the negative battery cable.
(18)Disconnect the ammeter, voltmeter and
tachometer.(19)Connect the generator output wire to the
generator “B” terminal.
(20)Connect the negative battery cable.
Inspection
terminal
Terminal “S”
Voltage regula-Standard value Inspection
torambient (V)terminal
temperature
(“C PI)-20 (-4)14.2-15.4
Terminal “S”
20 (68)13.9-14.9
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Voltage regula- Standard value
torambient (V)
temperature(“c
PI)
60 (140)13.4-14.5
80 (176)13.1-14.5
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Downloaded from www.Manualslib.com manuals search engine 16-46ENGINE ELECTRICAL - Ignition Svstem
27ELOO95JINSTALLATION SERVICE POINTS.A+CRANKSHAFT
POSITION SENSOR INSTALLATION
<Up to 1992 model>
(1) Turn the crankshaft so that the No. 1 cylinder is at
compression top dead center.
Caution
Be careful not to turn it to the No.
4 cylinder com-
pression top dead center by mistake.
(2) Install, lining up the matchmarks on the crankshaft
position sensor housing and the coupling.
,B+SPARK PLUG CABLE INSTALLATION
Improper arrangement of spark plug cables will induce
voltage between the cables, causing miss firing and devel-
oping a surge at acceleration in high-speed operation.
Therefore, be careful to arrange the spark plug cables
properly by the following procedure.
1.install the spark plug cable clamps as shown in the
illustration.
2.The numerals on the support and clamp indicate the
spark plug cable No.
3.Pay attention to the following items when the spark
plug cables are installed.
(1)Install the cables securely to avoid possible contact
with metal parts.(2) Install the cables neatly, ensuring they are not
too tight, loose, twisted or kinked.
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Downloaded from www.Manualslib.com manuals search engine 54-4CHASSIS ELECTRICAL - Battery
4. Clean top of battery with same solutions as described
in step (3).
5.Inspect battery case and cover for cracks. If cracks are
present, battery must be replaced.
6.Clean the battery post with a suitable battery post cleaning
tool.7. Clean the inside surfaces of the terminal clamps with a
suitable battery terminal cleaning tool. Replace damaged
or frayed cables and broken terminals clamps.8. Install the battery in vehicle.
9.Connect (+) and (-) cables to battery in the order of men-
tion.
10. Tighten the clamp nut securely.BATTERY
CHARGLNG
Caution
When batteries are being charged, an explosive gas forms
beneath the cover of each cell. Do not smoke near batteries
on charge or which have recently been charged. Do notbreak live circuits at the terminals of the batteries on
charge. A spark will occur where the live circuit is broken.
Keep all open flames away from the battery.
Battery electrolyte temperature may temporarily be allowed
to rise to 55°C (131°F). Increase of electrolyte temperature
above 55°C (131 OF) is harmful to the battery, causing deforma-tion of battery cell, decrease in life of battery, etc.
CHARGE RATE
If the test indicator is white, the battery should be charged
as outlined below.
When the dot appears or when maximum charge shown below
is reached, charging should be stopped.
NOTE
When the charging is performed at 5 amps, charging is virtually
100% three hours after the indicator’s indication changes from
white to green.
Use fast charging only in an emergency.
If the indicator does not turn to green even after the battery
is charged, the battery should be replaced; do not overcharge.
Charge Rate Chart
Batten/Slow Charging
Fast ChargingI
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Downloaded from www.Manualslib.com manuals search engine 54-26CHASSIS ELECTRICAL - Meters and Gauges
<Rear wheels on free rollers>
Free
r&Hers -
Sear wheels raised on jack>
?qi&%!g
Rigid rack oooo2297
Anchor plate
-w216AO864
bracket
/IZ16FO13300002298ON-VEHICLE
SERVICEINSPECTION
SPEEDOMETER CHECK
(1) Assure tire pressure at standard value. (Refer to GROUP
- Specifications.)
(2)Gt the vehicle on a speedometer tester.
(3)Set free rollers securely on the floor according to the wheel-base and rear tread of the vehicle (when rear wheels
are to be set on free rollers).
(4) Raise the rear wheels on a jack and place rigid racks
to support the specified positions of the side sills (whenrear wheels are to be raised on a jack).
(5) Make sure the parking brake has been set.
cPWD>
(6)Attach anchoring bars on the tie-down brackets and secure
their ends to the anchor plates.(7) Make sure the tension on the right and left bars is the
same. Also be sure there is enough tension on each bar.(8) Attach a chain or wire to the rear tie-down hole. Make
sure the end of the wire or chain is secured firmly.
(9) Take all other necessary precautions.
(1O)Use a speedometer tester to measure the speedometer’s
indication error.
Standard value:
Standard indication
mph
Allowable range mph
2019-22
4038-44
8057-66
1 801 76-88--I
1 100
Caution
1 94-110
Do not operate the clutch or accelerator abruptly or
decelerate during the operations.
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Downloaded from www.Manualslib.com manuals search engine INPUT SIGNALWith voltmeterData link connector
Ii ri7-11<Up to 1993 models>
When using the scan tool (MUT) or voltmeter‘d
Using the scan tool or voltmeter, check whether or not the
input signals from each switch are being input to the ETACS
unit.
54-56CHASSIS ELECTRICAL - Lighting System
(1) Connect the scan tool to the data link connector located
at the right side of the junction block or connect the voltme-
ter between the ETACS terminal and the ground terminal.
(2) Check if the buzzer of the scan tool sounds or the needle
of the voltmeter moves when each switch is operated.
If the buzzer sounds or the needle moves, the input signalsare being input to the ETACS unit, so that switch can
be considered to be functioning normally. If not, the switch
or switch input circuit is faulty. Check the switch and the
switch input circuit.
When using the MUT-II
CUP to 1993 models>
Y2OFO16400002231,
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( 1 1 1 2 1; 1 4% 16 1 7 1 8 / 1
’ 1-d \ \ 1
~~~4i10illi12i13illi15i16v~~~1 \ \ 1U2OFO163
<All models>
When using the scan tool (MUT-II)
(1) Connect the scan tool to the data link connector. When
connecting the scan tool to a vehicle up to 1993 models,
use the adapter harness supplied together.‘dCaution
Turn off the ignition switch beforehand whenever the
scan tool is connected or disconnected.
(2) If the scan tool makes a peep sound when each switchis operated (turned ON/OFF), the input signal to ECU
is normally sent from the switch circuit system.
<From 1994 models>I
When using the voltmeter
(1)Connect a voltmeter to the ETACS terminal and the ground
terminal of the data link connector using the special tool.
(2) If the voltmeter pointer deflects once when each switchis operated (turned ON/OFF), the input signal to ECU
is normally sent from the switch circuit system.
do
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Downloaded from www.Manualslib.com manuals search engine With voltmeterData link connector
’‘:’ ’ ’- Data linkGround ETA,CS 21~33300002230
54-80CHASSIS ELECTRICAL - Lighting System
INPUT SIGNAL
<Up to 1993 models>
When using the scan tool (MUT) or voltmeter
Using the scan tool or voltmeter, check whether or not the
input signals from each switch are being input to the ETACS
unit.
(1) Connect the scan tool to the data link connector located
at the right side of the junction block or connect the voltme-
ter between the ETACS terminal and the ground terminal.
(2) Check if the buzzer of the scan tool sounds or the needleof the voltmeter moves when each switch is operated.
If the buzzer sounds or the needle moves, the input signalsare being input to the ETACS unit, so that switch can
be considered to be functioning normally. If not, the switch
or switch input circuit is faulty. Check the switch and the
switch input circuit.
When using the MUT-II
cup to 1993 models>
Y2OFOl6400002231
#\,I kQwnd\ \U2OFO163
<All models>
When using the scan tool (MUT-II)
(1) Connect the scan tool to the data link connector. When
connecting the scan tool to a vehicle up to 1993 models,
use the adapter harness supplied together.
Caution
Turn off the ignition switch beforehand whenever thescan tool is connected or disconnected.
(2) If the scan tool makes a peep sound when each switchis operation (turned ON/OFF), the input signal to ECU
is normally sent from the switch circuit system.
<From 1994 models>When using the voltmeter
(1)Connect a voltmeter to the ETACS terminal and the ground
terminal of the data link connector using the special tool.
(2) If the voltmeter pointer deflects once when each switchis operated (turned ON/OFF), the input signal to ECU
is normally sent from the switch circuit system.
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Downloaded from www.Manualslib.com manuals search engine 54-I 62CHASSIS ELECTRICAL - Radio and Tape Player
A-4
Broadcasts can be heard but both AM and FM have a lot of noise.
(1)Noise occurs when the engine is stopped.
YesJ
(2)Noise occurs when the engine in running.
Do the following measures eliminate the noise?
@ Tune to a station with a strong signal.
l Extend the antenna completely. (Whip antenna)
l Adjust the sound quality to suppress high tones.
NoIs the radio body ground mounted securely?
Yes
Securely tighten the nuts for the bodyground.
Yes
YesClean the antenna plug and ground
wire mounting area. Mount the anten-
na securely. On a vehicle with a motor
antenna, check the antenna itself. (Re-fer to E-1, 2.)
If there is more noise than other radios, consult a servicecenter
NOTE
About noise encountered during FM reception only.
Due to differences in FM and AM systems, FM is
noise interference (first fading and multipath). (Refer
to A-2.)
not as susceptible as AM to interference from en-
gines, power lines, lightning, etc. On the other hand,
<Noise (hissing) occurs in weak signal areas suchthere are cases due to the characteristics of FMas mountainous regions, but this is not due to a
problem with the radio.>waves of noise or distortion generated by typical
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