clutch MITSUBISHI ECLIPSE 1991 Service Manual

AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>21-237
sensor17504288. Remove the oil pan and gasket.
9. Remove the oil filter from the valve body.
10. Remove the oil-temperature sensor installation bolt; then,
after removal from the bracket, pull out from the connector
side.11. Insert the solenoid valve harness grommet and connector
into the transaxle case.
12. Remove 10 bolts and remove valve body.
13. Remove the end clutch cover mounting bolt the cover
holder, and the end clutch cover.

21-232AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>14. Remove the end clutch assembly.
15. Remove the thrust plate.
16. Remove the end clutch hub and thrust bearing.
17. Pull out the end clutch shaft.
18. Remove 13 bolts and remove converter housing.

AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>21-233
19. Remove 6 bolts, and attach the special tools and remove oilpump assembly.
20. Remove the spacer and the differential assembly.
21. Remove the thrust washer
#I22. Pull up the input shaft, and then remove the front clutch
assembly and the rear clutch assembly together.
23. Remove the thrust bearing
#6.

21-234AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>24. Remove the clutch hub.
25. Remove the thrust race
#7 and bearing #8.26. Remove the kickdown drum.
27. Remove the kickdown band.
28. Using the valve spring compressor and special tool, push inthe kickdown servo and remove the
.snap ring.

21-242AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>Manual control
17700563. After installing new O-ring on manual control shaft, draw
shaft back into case, then install set screw and gasket. Alsoinstall detent steel ball, seat and spring at the same time.
4. Install sprag rod support and tighten two bolts.
Sprag rod support bolts:
20-27 Nm (15-19 ftlbs.)5. Using the special tool, tap in the bearing outer race.
6. Press-fit the bearing inner race to the transfer
djrven gear
and press-fit the bearing outer race to the transaxle end
clutch side.

AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>21-25143. Install kickdown band; attach the ends of band to the ends
of anchor rod and servo piston rod.
44. Putting the kickdown drum into the kickdown band, align
the spline of the drum to that of the reverse sun gear. Placekickdown band on kickdown drum and tighten kickdown
servo adjusting screw to keep band in position.
45. Apply a coating of petrolatum to thrust bearing
#8, and
then attach to the kickdown drum.
46. Apply a coating of petrolatum to thrust race
#7, and then
attach to the rear clutch hub.
47. Install clutch hub to sun gear splines.

AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>Thrust bearing
#41750200Fro& clutch
,75020,48. Attach thrust bearing
#6 onto the hub with petrolatum.
rc;I
v49. Apply a coating of petrolatum to thrust washer
#2 and
thrust bearing #4, and then attach to the rear clutch
assembly.50. Combine the rear clutch assembly and the front clutch
assembly.51. Install the clutch assembly.
52. Install the differential assembly.

AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>21-253Thrust race
53. If end play which was measured and recorded at disassem-
bly is not standard value, adjust end play to specification byselecting thrust race
#3.Standard value
:0.3-1.0 mm (.012-.040 in.)
54. Attach the reused thrust washer
#I, or the one selected in
step 51 to the front clutch by using petrolatum.
55. Install special tool to the case.
56. Attach the reused thrust race
#3 or the one selected in
step 53 to the oil pump by using petrolatum.
57. Install new oil pump gasket and the oil pump assembly.

AUTOMATIC TRANSAXLE - Transaxle Assemblv <F4A22>21-255
Spacer
1700108
TFA002066. Place the spacer selected in Step 65 on the outer race of
the differential bearing.
67. Apply silicone grease to hatched area (all gasket surface) oftransaxle case.
68. Install new case gasket on transaxle case.
69. Install converter housing and tighten 14 bolts to
19-23 Nm
(14-16 ft.Ibs.).70. Install end clutch shaft. Be sure to install the longest spline
toward the front as shown.
71. Fit the thrust washer to the return spring at the end clutch
side.

21-256AUTOMATIC TRANSAXLE - Transaxle Assembly <F4A22>
IThrust \\I72. Install the end clutch hub to end clutch.73. Attach, by petrolatum, thrust bearing # 13 to the end clutch
hub.74. Install end clutch assembly.
75. Install a new O-ring in the grooves of the end clutch cover.
Caution1. Install so that the O-ring is not twisted.
2. Apply
a sufficient amount of automatic transmission
fluid to the bearing.
76. Attach the end cover and fasten it with four bolts.
Caution
When installing the end cover, be sure the screw hole iscorrectly aligned. If the end cover is turned (after it is
installed) in order to align with the screw hole, the
iiO-ring may be twisted as a result.
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