MITSUBISHI GALANT 2004 Workshop Manual


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AC205079
AB
HOOD HINGE
AC210131AB
WELD POINT
WASHER
BOLT
HOOD HINGE
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HOOD LATCH
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AC205081
AC205082
AC205810
SECTION A – A
A
A
HOOD DAMPER
AD
UNITS: mm (in)
18 ± 0.5
(0.7 ± 0.02)
AC308902
SECTION B – B
B
B
HOOD DAMPER
AB
UNITS: mm (in)
15 ± 0.5
(0.6 ± 0.02)


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AC601027
11
1 2
4
5 4
5
6 78
8
89
10
11
11
9.0 ± 2.0 N·m
80 ± 17 in-lb 12 ± 2 N·m
102 ± 22 in-lb 12 ± 2 N·m
102 ± 22 in-lb 12 ± 2 N·m
102 ± 22 in-lb
AB
312 ± 2 N·m
102 ± 22 in-l
b
5.0 ± 1.0 N·m
44 ± 9 in-lb


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AC200023
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CLIP POSITIONS
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HOOD LOCK RELEASE CABLE
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AC306167
AC305819
1 2
2
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FUEL FILLER LID HEIGHT AND
CLEARANCE ADJUSTMENT
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AC601196
STRUT TOWER BAR
AB
12 ± 2 N·m
102 ± 22 in-lb 12 ± 2 N·m
102 ± 22 in-lb
 

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AC306636
CLEANING OF ADHESION SURFACE
CUT OFF THE RESIDUAL ADHESIVE
UNTIL THE THICKNESS IS LESS THAN
2 mm (0.08 inch). CLEAN THE ADHESION
SURFACE WITH 3M™ AAD PART
NO. 8906 OR EQUIVALENT, AND LET
DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
COMPLETELY CUT OFF ALL OF THE
RESIDUAL ADHESIVE. CLEAN THE
ADHESIVE SURFACE WITH 3M™ AAD
PART NO. 8906 OR EQUIVALENT, AND
LET DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
CLEAN OFF ANY DIRT ADHERING TO
THE ADHESION SURFACE WITH 3M™
AAD PART NO. 8906 OR EQUIVALENT,
AND LET DRY FOR 3 MINUTES OR
MORE.
ATTACHING OF WINDOW SPACER
ATTACH THE WINDOW SPACER TO SET
THE POSITIONS FOR THE GLASS TO BE
INSTALLED.GLUING OF WINDOW DAM AND WINDOW SPACER
GLUE THE WINDOW DAM AND WINDOW SPACER TO THE GLASS, FOLLOWING THE
STANDARD POSITION ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
APPLICATION OF ADHESIVE
WITHIN 30 MINUTES AFTER APPLYING THE PRIMER, APPLY THE ADHESIVE EVENLY
ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
INSTALLING THE GLASS
AFTER APPLYING THE ADHESIVE, LIGHTY PRESS THE GLASS
EVENLY SO THAT IT ADHERES COMPLETELY.
CLEANING
AFTER REMOVING EXCESS ADHESIVE FROM THE BODY OR
GLASS WITH A SPATULA, ETC. CLEAN OFF WITH 3M™ AAD
PART NO. 8906 OR EQUIVALENT.
CHECKING FOR WATER LEAKS
CARRY OUT A SHOWER TEST TO CHECK THAT NO WATER
LEAKS THROUGH.REPLACE THE GLASS REUSING THE GLASS WINDOW GLASS INSTALLATION
PROCEDURE
BODY SIDE WINDOW GLASS SIDE
APPLICATION OF PRIMER
DO NOT APPLY PRIMER ON RESIDUAL ADHESIVE AS DOING SO MAY AFFECT ADHESION. APPLY ENOUGH PRIMER ON ADHESION
SURFACE EVENLY TAKING CARE NOT TO APPLY IT ON THE RESIDUAL ADHESIVE. AFTER APPLYING PRIMER, LET IT DRY FOR
3 MINUTES OR MORE.
AB