MITSUBISHI GALANT 2004 Workshop Manual

Page 721 of 1456




  
$ &'()(*+





 
)(+6 )C5+ 9**7 $  !% C8&CK =595 7()9 (9&; 1D
*4B<& *+'&49&4 7<9C8 *7&+*(= 57'& <9AN
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 0*50 0<9 9.=1.9 3*571.= -: 9.=1.94
34 90 6/*. 022+ %'''#& 02 0<9 8*0* 59*81.= 7289
•097 ) 25B-9
2.?95095
+-0/< 2+9.218 *+?9
-0;P
•<9. 851?1.= *0 /2.60*.0 6:998 2, ( C7< 3
7:<4E 0<9 816:+*; 6<2-+8 F9 D(
− ''PD 39*5
5*.=9) 58 =9*5 @" AE "0< =9*5 @# A4
•<9. 0<9 *//9+95*025 :98*+ 16 59+9*698 N*0 +966 0<*.
#( C7< 3 7:<4OE 0<9 816:+*; 6<2-+8 F9 D(

''P
→ (PD 389/59*696 =5*8-*++; *6 0<9 ?9<1/+9
6:998 89/59*6964 39*5 5*.=9) 58 =9*5 @" AE "0<
=9*5 @# A4
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& )*7&+*(= '57'& *>&459(+6 >4*>&47AJ
 D 2 02 09: 
 D 2 02 09: #

 
)(+6 )C5+ 9**7 $  !% C8&CK =595 7()9 (9&; "D
*4B<& *+'&49&4 7<9C8 ;*<+9 *: 7(>>56&
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 0*50 0<9 9.=1.9 3*571.= -: 9.=1.94
34 90 6/*. 022+ %'''#& 02 0<9 8*0* 59*81.= 7289
•097 () 25B-9
2.?95095
+-0/< 72-.0 2, +1::*=9
•51?1.= *0 * /2.60*.0 6:998 2, ( C7< 3 7:<4E 0<9
816:+*; 6<2-+8 F9 D
−( 02 ( 571.D
•, 0<9 *//9+95*025 :98*+ 16 59+9*698E 0<9 816:+*; 2.
0<9 6/*. 022+ /<*.=96 3#( C7< 3 7:<4 *.8 +9664
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& C7<9C8 *>&459(+6 >4*>&47AJ
 D 2 02 09: "
 D 2 02 09: #
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

Page 722 of 1456




  
$ &'()(*+



"

 
)(+6 )C5+ 9**7 $  !% 4&5= 98& 

=(56+*)9(C 94*<E7& C*=&
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 -5. 0<9 1=.1012. 6>10/< 02 0<9 DD :261012.
34
<9/C ,25  81*=.2601/ 052-F+9 /289
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 
 1! / "10 )&9J
 D 9:+*/9 0<9
% <9. 0<9
% 16 59:+*/98E
59=16095 0<9 9./5;:098 /289 9,95 02  
#"E
./5;:098
289 9=1605*012.
510951* *F+9
#"
 D <9 :52/98-59 16 /27:+909

  8&CK 98& 8A=45<7(C >4&))<4& /:*4 9*4B<&
C*+'&49&40
%9*6-59 0<9 <;85*-+1/ :5966-59 ,25 025B-9 /2.?95095
<9/C 1,
0<9 <;85*-+1/ :5966-59 16 >10<1. 0<9 60*.8*58 ?*+-9 9,95 02
E ;85*-+1/ 5966-59 960
2D ) 98& 8A=45<7(C >4&))<4& ?(98(+ 98& )95+=54= '57<&J
 D 2 02 09: 
 D 2 02 09: 

  =L<)9 7(+& >4&))<4&
8L-60 +1.9 :5966-59 9,95 02 "E 1.9 5966-59 8L-60
79.0 <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: &

 1 &>75C& 98& 
<9. 0<9
% 16 59:+*/98E 59=16095 0<9 9./5;:098 /289 9,95
02  
#"E ./5;:098
289 9=1605*012.
510951* *F+9
#"
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: &
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

Page 723 of 1456




  
$ &'()(*+





 ! &>75C& 98& '57'& E*=A
34 9:+*/9 0<9 ?*+?9 F28; 9,95 02  
E 
5*.6*H+9 @" A 25 9,95 02  

E 

5*.6*H+9 @# A
34 960 851?9 0<9 ?9<1/+9
34
<9/C ,25  81*=.2601/ 052-F+9 /289
2D ) 
 1! )&9J
 D 9:+*/9 0<9 025B-9 /2.?95095 9,95 02  
E
 5*.6*H+9 @" A 25 9,95 02  

E

 5*.6*H+9 @# A
 D <9 :52/98-59 16 /27:+909

 1!1 / "10D
*4B<& *+'&49&4 7<9C8 A)9&; /9<CK +0


    
 
 
•10<
% 61=.*+ ,25 .2 +2/C-: 9.=*=979.0E 1,
?9<1/+9 6:998 9B-*+6 25 9H/9986 6:9/1,198 ?*+-9E
*//9+95*025 16 E *.8 025B-9 /2.?95095 6+1:
*72-.0 16 F9+2> 6:9/1,198 ?*+-9E
% L-8=96
0<*0 025B-9 /2.?95095 /+-0/< 16 60-/C 

 
 
 

2.01.-2-6

 
 
   
  /

 
   0
98&4 *+(9*4 /
8&4& () +* 9&;>*454A 
 )9*4&=
(+ ;&;*4A :*4 98& (9&; ;*+(9*4&= E&7*?0
•
(#)
5*.C6<*,0 :261012. 69.625 7*+,-./
012.
•
 3 (#4) .:-0 6<*,0 6:998 69.625
7*+,-./012.
•
 3 ((4) -0:-0 6<*,0 6:998 69.625
7*+,-./012.
•
& 3 ("4) 25B-9 /2.?95095 /+-0/<
6;6097 7*+,-./012. 30-/C 4
•
& 3 ("4) 25B-9 /2.?95095 /+-0/<
62+9.218 7*+,-./012.
• () <5200+9 :261012. 69.625 37*1.4 7*+,-./
012. 32> 1.:-04
• () <5200+9 :261012. 69.625 37*1.4 7*+,-./
012. 31=< 1.:-04
• () <5200+9 :261012. 69.625 36-F4 7*+,-./012.
32> 1.:-04
• () <5200+9 :261012. 69.625 36-F4 7*+,-./012.
31=< 1.:-04
• #) <5200+9 :261012. 69.625 37*1. *.8 6-F4
5*.=9:95,257*./9 :52F+97
• (&) <5200+9 */0-*025 /2.052+ 72025 /15/-10
5*.=9:95,257*./9 :52F+97
• (") <5200+9 :261012. 69.625 :2>95 6-::+;
• ()
277-.1/*012. 7*+,-./012. 390>99.

% *.8 0<5200+9 */0-*025 /2.052+ 728-+94
• (()
% 7*1. :52/96625 7*+,-./012.
• (&) <5200+9 */0-*025 /2.052+ 728-+9 :52/96
625 7*+,-./012.
• (() <5200+9 */0-*025 /2.052+ 72025 /15/-10
3:9.4
• () <5200+9 */0-*025 /2.052+ 72025 7*=.902
7*+,-./012.
• () <5200+9 */0-*025 /2.052+ 72025 /15/-10
3<25098 +2>4
• () <5200+9 */0-*025 /2.052+ 72025 /15/-10
3<25098 <1=<4
• ) //9+95*025 :98*+ :261012. 69.625 37*1.4
/15/-10 +2> 1.:-0
• ) //9+95*025 :98*+ :261012. 69.625 37*1.4
/15/-10 <1=< 1.:-0
• ) //9+95*025 :98*+ :261012. 69.625 36-F4
/15/-10 +2> 1.:-0
• &) //9+95*025 :98*+ :261012. 69.625 36-F4
/15/-10 <1=< 1.:-0
• &) //9+95*025 :98*+ :261012. 69.625 37*1.
*.8 6-F4 5*.=9:95,257*./9 :52F+97
&+)*4 /
8& )&+)*4 E&7*? () =&9&4;(+&= 9* E&
+*4;570
•.:-0 6<*,0 6:998 69.625
•-0:-0 6<*,0 6:998 69.625

5*.C6<*,0 :261012. 69.625
• 25B-9 /2.?95095 /+-0/< 62+9.218
• <5200+9 :261012. 69.625
•//9+95*025 :98*+ :261012. 69.625

AC001860 AB
VALVE
BODY
ASSEMBLY

Page 724 of 1456




  
$ &'()(*+




   , 
 /*+(9*4 &B<&+C&0


 
 
 
8&CK *+=(9(*+)
• <5200+9 :261012. 69.625 ?2+0*=9) # ?2+06 25
7259
•-0:-0 6:998) E((( 571. 25 7259
•2+9.218 60*0-6) 
• 5*.6716612. 5*.=9 6>10/< :261012.) 
• 179 *,095 +2/C -: /+-0/< 59+9*69) # 69/2.86 25
7259
G<=6&;&+9 4(9&4(5

*+/-+*098 6+1: 39.=1.9 6:998  1.:-0 6:9984) # 5
71. 25 +966 3# 69/2.864
AC500371
START
END
Transmission range
switch position is in
D range
TCC solenoid is in
OFF steady state
TCC in disengagement area
Timer start
TCC in disengagement area
Timer > 5 secs.
V
THROTTLE > 1.5 V
N
OPG-B > 1,000 r/min
N
E - 5 < NIPG-A < NE + 5
Continuous failure
for 10 secs.
Good MalfunctionYe sNo Ye sNo Ye sNo Ye sNo Ye s NoYe sNo Ye sNo Ye sNo Ye sNo
N
E : Engine speed N
OPG-B : Output speed
(output shaft speed sensor)
N
IPG-A : Input speed
(input shaft speed sensor) V
THROTTLE : Throttle position sensor
output voltage
5 secs.

Page 725 of 1456




  
$ &'()(*+





*+/-+*098 6+1: 39.=1.9 6:998  1.:-0 6:9984) # 5
71. 25 7259 3# 69/2.864

$   


0*50 0<9 9.=1.9E *.8 851?9 *0 ( C7< 3' 7:<4 ,25
( 69/2.86 <9. 602: 0<9 ?9<1/+9E *.8 0-5. D
D
34 0<9 1=.1012. 6>10/< ,095 0<*0E 5960*50 0<9
9.=1.9E *.8 851?9 *=*1. *0 ( C7< 3' 7:<4 ,25 (
69/2.86


$
 
 /
  
#

  
  
$ 
D0
•%*+,-./012. 2, 0<9 025B-9 /2.?95095 /+-0/< 62+9
.218 ?*+?9
•%*+,-./012. 2, 0<9 ?*+?9 F28;
•*7*=98 <*5.966 25 /2..9/025
•%*+,-./012. 2, 0<9
%
 
&B<(4&= >&C(57
**7D
•%'''#&) /*. 22+ 3%
  -F 6697F+;4
•%''&") 

•%''&) %
 

*F+9
•%'''() %
  %*1. *5.966 

 
)(+6 )C5+ 9**7 $  !% 4&5= 98& 

=(56+*)9(C 94*<E7& C*=&
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 -5. 0<9 1=.1012. 6>10/< 02 0<9 DD :261012.
34
<9/C ,25  81*=.2601/ 052-F+9 /289
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 
 11! / "10 )&9J
 D 9,95 02 'E 
& 3 ("4) 25B-9

2.?95095
+-0/< 2+9.218 *+?9 ;6097
 D 2 02 09: 
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

Page 726 of 1456




  
$ &'()(*+





 
)(+6 )C5+ 9**7 $  !% C8&CK =595 7()9 (9&; "D
;*<+9 *:
*4B<& *+'&49&4 7<9C8 7(>>56&
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 0*50 0<9 9.=1.9 3*571.= -: 9.=1.94
34 90 6/*. 022+ %'''#& 02 0<9 8*0* 59*81.= 7289
•097 () 25B-9
2.?95095
+-0/< 72-.0 2, +1::*=9
•51?1.= *0 * /2.60*.0 6:998 2, ( C7< 3 7:<4E 0<9
816:+*; 6<2-+8 F9 D
−( 02 ( 571.D
•, 0<9 *//9+95*025 :98*+ 16 59+9*698E 0<9 816:+*; 2.
0<9 6/*. 022+ /<*.=96 3#( C7< 3 7:<4 *.8 +9664
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& 9*4B<& C*+'&49&4 C7<9C8 )7(>>56& ?(98(+ 98&
)>&C(:(&= 45+6&J
 D 0 /*. F9 *66-798 0<*0 0<16 7*+,-./012. 16 1.09571009.0
9,95 02  
((E 2> 02
69 52-F+96<2201.=
.6:9/012. 95?1/9 21.06
− 2> 02
2:9 >10<
.09571009.0 %*+,-./012.
(("
 D 2 02 09: 

  &>75C& 98& 
34 9:+*/9 0<9
% <9. 0<9
% 16 59:+*/98E 59=16095 0<9
9./5;:098 /289 9,95 02  
#"E ./5;:098
289
9=1605*012.
510951* *F+9
#"
34 960 851?9 0<9 ?9<1/+9
34
<9/C ,25  81*=.2601/ 052-F+9 /289
2D ) 
 1!1 / "10 )&9J
 D 2 02 09: "
 D <9 :52/98-59 16 /27:+909

  &>75C& 98& '57'& E*=A
34 9:+*/9 0<9 ?*+?9 F28; 9,95 02  
E 5*.6*H+9
& @" A 25 9,95 02  

E 5*.6*H+9 

& @# A
34 960 851?9 0<9 ?9<1/+9
34
<9/C ,25  81*=.2601/ 052-F+9 /289
2D ) 
 1!1 / "10 )&9J
 D 9:+*/9 0<9 25B-9
2.?95095 9,95 02  
E
5*.6*H+9
& @" A 25 9,95 02  

E
5*.6*H+9 
& @# A
 D <9 :52/98-59 16 /27:+909
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AC001860 AB
VALVE
BODY
ASSEMBLY

Page 727 of 1456




  
$ &'()(*+





 1!! / 10D 
*+94*7 &75A A)9&;
RELAY
BOX
JUNCTION
BLOCK
JOINT
CONNECTOR
(1) IGNITION
SWITCH (IG1)
BATTERY
A/T CONTROL
RELAY
SOLENOID
VALVE POWER
SUPPLY RELAY
BOX
POWERTRAIN
CONTROL
MODULE
AC209761
AC
A/T Control Relay System Circuit

Page 728 of 1456




  
$ &'()(*+




AC306223
A-13 (GR)
AB
CONNECTOR: A-13
1
47
82
35
1314
17 15
12 1611 10 96
AC306354RELAY BOXAB
CONNECTOR: B-16X
21
34
FRONT OF
VEHICLE
AC306248AC
B-21
(B)
CONNECTOR: B-21
PCM
AIR
CLEANER
738054
6760
71 72777879
64
515958
6552
66
53
757476818283
63
JAE
62
68615569
56
70
57
AC305231
CONNECTOR: C-01
AS
33 221128 1716 15 14 13 1225 23 24 2627 3 12 4521 20 19 182930 3231 7 68
10 9

Page 729 of 1456




  
$ &'()(*+



1




 
• /2.052+ 59+*; 309571.*+ 4 59/91?96 0<9 F*0095;
:26101?9 ?2+0*=9 0<52-=< * 8981/*098 ( *7:
,-69
•<9. 0<9 1=.1012. 6>10/< 16 0-5.98 02 0<9 DD
:261012.E 0<9
% 309571.*+ &4 59/91?96 F*0095;
?2+0*=9 ,527 0<9 1=.1012. 6>10/< <9
% 309571

.*+ &4 *::+196 ?2+0*=9 02 9.95=1M9 0<9  /2.052+
59+*; 309571.*+ 4 10< 0<9  /2.052+ 59+*; 9.95

=1M98E 6;6097 ?2+0*=9 16 *::+198 02 0<9
% 3095
71.*+6 ( *.8 #4


    
 
 
•, 59+*; 2-0:-0 ?2+0*=9 16 F9+2> 6:9/1,198 ?*+-9E

% L-8=96 0<*0  /2.052+ 59+*; <*6 * ,*1+-59

 
 
 

2.01.-2-6

 
 
   
  /

 
   0
98&4 *+(9*4 /
8&4& () +* 9&;>*454A 
 )9*4&=
(+ ;&;*4A :*4 98& (9&; ;*+(9*4&= E&7*?0
•
' 3 (4) 60 =9*5 1./2559/0 5*012
•
&( 3 (4) .8 =9*5 1./2559/0 5*012
•
& 3 (4) 58 =9*5 1./2559/0 5*012
•
& 3 ("4) "0< =9*5 1./2559/0 5*012
•
& 3 (#4) #0< =9*5 1./2559/0 5*012 @#
A
•
&" 3 (4) 9?9569 =9*5 1./2559/0 5*012
•
& 3 ("4) 25B-9 /2.?95095 /+-0/<
62+9.218 7*+,-./012.
•
 3 (#4) 2>59?9569 62+9.218 7*+
,-./012.
•
" 3 (#&4)
.895851?9 62+9.218 7*+
,-./012.
•
# 3 (4) 9/2.8 62+9.218 7*+,-./
012.
•
 3 (&4) ?95851?9 62+9.218 7*+
,-./012.
•
 3 (4) 98-/012. 62+9.218 7*+
,-./012. @# A
&+)*4 /
8& )&+)*4 E&7*? () =&9&4;(+&= 9* E&
+*4;570
• 25B-9 /2.?95095 /+-0/< 62+9.218
•2>59?9569 62+9.218

.895851?9 62+9.218
•9/2.8 62+9.218
•?95851?9 62+9.218
• 98-/012. 62+9.218 @# A

AC207134
C-214
C-215 CONNECTORS: C-214, 215
AO
134265
C-214
C-215
6 172981035
1211413 14

Page 730 of 1456




  
$ &'()(*+



!
   , 
 /*+(9*4 &B<&+C&0


 
 
 
8&CK *+=(9(*+)
•2+0*=9 2, F*0095;) ' ?2+06 25 7259
• 179 *,095
% 0-5.6 2.  /2.052+ 59+*;) (#
69/2.8 25 7259
G<=6&;&+9 4(9&4(5
• /2.052+ 59+*; 2-0:-0 ?2+0*=9)  ?2+06 25 +966
3( 69/2.84
•, 
&& 3 #4 16 690 /2.69/-01?9+; ,2-5
01796E 0<9 05*.6*H+9 16 +2/C98 1.02 58 =9*5 *6 *
,*1+6*,9 79*6-59E *.8 0<9 DD 5*.=9 +1=<0 ,+*6<96
2./9 :95 69/2.8

$   


0*50 0<9 9.=1.9E *.8 C99: 0<9 ?9<1/+9 602::98 1. D D
5*.=9 ,25 # 69/2.86

AC205241
START
ENDNo
MalfunctionYe s
Good No
Ye sNo
Ye s No
Ye sNo
Ye s Timer start
TCM turn on A/T
control relay
Timer > 0.5 sec.
Voltage of battery > 9 V
Output voltage from
control relay < 7 V
Continuous failure
for 0.1 sec.
PCM
AB

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