MITSUBISHI GALANT 2004 Workshop Manual

Manufacturer: MITSUBISHI, Model Year: 2004, Model line: GALANT, Model: MITSUBISHI GALANT 2004
Pages: 1456, PDF Size: 60.14 MB
Search: (AUX, oil change, ESP inoperative, inflation pressure, service interval reset, sport mode)
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Page 761 of 1456




  
$ &'()(*+





 
)(+6 )C5+ 9**7 $  !% C8&CK 5C9<59*4 9&)9
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 -5. 0<9 1=.1012. 6>10/< 02 0<9 DD :261012.
34 90 6/*. 022+ %'''#& 02 0<9 */0-*025 0960 7289 ,25
,2++2>1.= 10976
* 097 ) 2>59?9569 62+9.218 ?*+?9
F 097 )
.895851?9 62+9.218 ?*+?9
/ 097 ) 9/2.8 62+9.218 ?*+?9
8 097 ") ?95851?9 62+9.218 ?*+?9
9 097 #) 98-/012. 62+9.218 ?*+?9 @# A
•. *-81F+9 /+1/C1.= 25 F-MM1.= 6<2-+8 F9 <9*58 ><9.
0<9 62+9.218 ?*+?96 *59 9.95=1M98
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D 4& 98& )*7&+*(= '57'&) *>&459(+6 >4*>&47AJ
 D 2 02 09: 
 D 9:*15 25 59:+*/9 0<9 62+9.218 ?*+?96 9,95 02
 
E *+?9 28;
 @" A 25
 

E *+?9 28; 
 @# A <9.
/2.,157 0<*0 0<9 6;7:027 16 9+171.*098

  8&CK 98& 8A=45<7(C >4&))<4&
34 %9*6-59 0<9 <;85*-+1/ :5966-59 2, 9*/< 9+979.0
<9/C 1,
9*/< <;85*-+1/ :5966-59 16 >10<1. 0<9 60*.8*58 ?*+-9 9,95
02
E ;85*-+1/ 5966-59 960
34 , 6279 9+979.06 :5966-59 *59 >10<1. 0<9 60*.8*58 ?*+-9
*.8 6279 *59 .20E 59/<9/C 0<9 6;7:027
2D 4& 577 8A=45<7(C >4&))<4&) ?(98(+ 98& )95+=54= '57<&J
 D 2 02 09: 
 D 2 02 09: 

  =L<)9 98& 7(+& >4&))<4&
8L-60 0<9 +1.9 :5966-59 9,95 02 "E 1.9 5966-59
8L-6079.0 <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: "
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

Page 762 of 1456




  
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""

  ()5))&;E7& 5+= C7&5+ 98& '57'& E*=A

<9/C 0<9 51.= 1.60*++*012. F2+06 ,25 +2269.966 *.8 0<9 ?*+?9
F28; ,25 8*7*=9 9:*15 25 59:+*/9 0<9 ,*-+0; :*506 9,95 02
 
E *+?9 28;
 @" A 25  

E
*+?9 28; 
 @# A
9:+*/9 0<9 ?*+?9 F28; *6697F+; 1, 0<9 8*7*=96 *59 0<2-=<0
02 F9 1559:*5*F+9 <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: #

  8&CK 98& *(7 ><;>
34 972?9 0<9 05*.6*H+9
34
<9/C 0<9 21+ :-7: 31./2559/0 1.60*++*012.E 8*7*=9 *.8 90/4
*.8 59:+*/9 0<9 21+ :-7: *6697F+; 1, .9/966*5; 3 <9 21+
:-7: /*..20 F9 816*6697F+;4 9,95 02  
E
5*.6*H+9
& @" A 25  

E 5*.6*H+9

& @# A
2.,157 0<*0 0<9 7*+,-./012. 6;7:027 16
9+171.*098
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 

  8&CK &5C8 E45K& 5+= C7<9C8
34 972?9 0<9 05*.6*H+9
34
<9/C 0<9 ,*/1.= ,25 691M-59 *.8 :1602. 69*+ 51.= ,25
8*7*=9 *.8 1.095,959./9 >10< 590*1.95 9:*15 25 59:+*/9
0<9 ,*-+0; :*506 9,95 02  
E 5*.6*H+9
&E
.895851?9
+-0/< *.8 .:-0 <*,0 #E 9?9569 *.8
?95851?9
+-0/< # @" A 25  

E
5*.6*H+9 
&E
.895851?9
+-0/< *.8 .:-0 <*,0

#E 9?9569 *.8 ?95851?9
+-0/< 
#& @#
A <9. 90960 0<9 6;6097
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 
AC001860 AB
VALVE
BODY
ASSEMBLY
AC407345AF
AC407345
OVERDRIVE
CLUTCH
REVERSE
CLUTCHSECOND
BRAKE
LOW-REVERSE
BRAKEUNDERDRIVE
CLUTCH
AB
<4A/T>
AC407346DIRECT CLUTCH REDUCTION
BRAKE OVERDRIVE
CLUTCHREVERSE
CLUTCHSECOND
BRAKELOW-REVERSE
BRAKEUNDERDRIVE
CLUTCHAB
<5A/T>

Page 763 of 1456




  
$ &'()(*+



"

 1 &>75C& 98& 
<9. 0<9
% 16 59:+*/98E 59=16095 0<9 9./5;:098 /289 9,95
02  
#"E ./5;:098
289 9=1605*012.
510951* *F+9
#"
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 0*50 2?95 *0 09: 
 
   
 "D 547A *4 59& 8(:9(+6 (+ 77 &54)

 
, *++ 6<1,0 :21.06 *59 9*5+; 25 +*09 ><1+9 851?1.=E 0<9
/*-69 16 :52F*F+; * 7*+,-./012. 2, 0<9 2-0:-0 6<*,0
6:998 69.625E 69.625 25 * 62+9.218 ?*+?9


$
 
 /
  
#

  
  
 D0
•%*+,-./012. 2, 0<9 2-0:-0 6<*,0 6:998 69.625
•%*+,-./012. 2, 0<9 69.625
•%*+,-./012. 2, 9*/< 62+9.218 ?*+?9
•F.257*+ +1.9 :5966-59
•%*+,-./012. 2, 0<9 ?*+?9 F28;
•%*+,-./012. 2, 0<9
%
 
&B<(4&= >&C(57
**7D
•%'''#&) /*. 22+ 3%
  -F 6697F+;4
•%''&") 

•%''&) %
 

*F+9
•%'''() %
  %*1. *5.966 

 
)(+6 )C5+ 9**7 $  !% C8&CK =595 7()9 (9&; D
<9><9 85:9 >&&= &+)*4
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 0*50 0<9 9.=1.9
34 90 6/*. 022+ %'''#& 02 0<9 8*0* 59*81.= 7289
•097 ) -0:-0 <*,0 :998 9.625
•<9. 851?1.= *0 /2.60*.0 6:998 2, #(C7< 37:<4E
0<9 816:+*; 6<2-+8 F9 DE"((
− E(( 571.D 39*5
5*.=9) 58 =9*5 @" A4
•<9. 851?1.= *0 /2.60*.0 6:998 2, (C7< 37:<4E
0<9 816:+*; 6<2-+8 F9 DE"((
− E(( 571.D 39*5
5*.=9) "0< =9*5 @# A4
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& )&+)*4 *>&459(+6 >4*>&47AJ
 D 2 02 09: 
 D 9,95 02 'E 
 3 ((4) -0:-0 6<*,0
6:998 69.625 6;6097
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

Page 764 of 1456




  
$ &'()(*+



"

 
)(+6 )C5+ 9**7 $  !% C8&CK =595 7()9 (9&; D
&+)*4
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 -5. 0<9 1=.1012. 6>10/< 02 0<9 DD :261012.
34 90 6/*. 022+ %'''#& 02 0<9 8*0* 59*81.= 7289
•097 ) 9.625
•10< 0<9 0<5200+9 ?*+?9 1. 18+9 :261012.E ?2+0*=9 6<2-+8
79*6-59 F90>99. (( *.8 (( 7
•10< 0<9 0<5200+9 ?*+?9 1. ,-++2:9. :261012.E ?2+0*=9
6<2-+8 79*6-59 "E((( 7 25 7259
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& ;&5)<4&= '*7956& E&9?&&+ "" 5+= 1"" ; 59
(=7&% 5+= %""" ; *4 ;*4& 59 98& :<77*>&+ >*)(9(*+J
 D 2 02 09: 
 D
<9/C 0<9 69.625 9,95 02  
 @"
.=1.9AE 1*=.2601/ 52-F+9
289 52/98-596
""E ##E 
6 (E ()
9.625 ;6097 25 59,95 02  
 @&
.=1.9AE 1*=.2601/ 52-F+9
289 52/98-596
E #E 
6 (E ()
9.625 ;6097 <9. /<9/C 0<9 6;7:027

 
)(+6 )C5+ 9**7 $  !% C8&CK =595 7()9
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 0*50 0<9 9.=1.9
34 90 6/*. 022+ %'''#& 02 0<9 8*0* 59*81.= 7289 ,25
,2++2>1.= 10976
* 097 ) 2> 9?9569 2+9.218 *+?9 -0; 95/9.0
F 097 )
.895851?9 2+9.218 *+?9 -0; 95/9.0
/ 097 ") 9/2.8 2+9.218 *+?9 -0; 95/9.0
8 097 #) ?95851?9 2+9.218 *+?9 -0; 95/9.0
9 097 ) 98-/012. 2+9.218 *+?9 -0; 95/9.0 @# A
•
<9/C 0<*0 0<9 ?*+-96 6<2>. F9+2> *59 816:+*;98
><9. 9*/< 8*0* +160 1097 16 9.09598
-
.
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
  
 
 



51?1.= *0 /2.60*.0 6:998 2, ( C7< 3 7:<4 1. 60 =9*5(P(P((P((P
51?1.= *0 /2.60*.0 6:998 2, ( C7< 3' 7:<4 1. .8 =9*5((P(P(P((P
51?1.= *0 /2.60*.0 6:998 2, #( C7< 3 7:<4 1. 58 =9*5((P(P((P(P
51?1.= *0 /2.60*.0 6:998 2, #( C7< 3 7:<4 1. "0< =9*5((P((P(P(P

Page 765 of 1456




  
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"
-
.
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D 4& 98& )*7&+*(= '57'&) *>&459(+6 >4*>&47AJ
 D 2 02 09: "
 D 2 02 09: 

  =L<)9 98& 7(+& >4&))<4&
8L-60 0<9 +1.9 :5966-59 9,95 02 "E 1.9 5966-59
8L-6079.0 <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: #

  ()5))&;E7& 5+= C7&5+ 98& '57'& E*=A

<9/C 0<9 51.= 1.60*++*012. F2+06 ,25 +2269.966 *.8 0<9 ?*+?9
F28; ,25 8*7*=9 9:*15 25 59:+*/9 0<9 ,*-+0; :*506 9,95 02
 
E *+?9 28;
 @" A 25  

E
*+?9 28; 
 @# A
9:+*/9 0<9 ?*+?9 F28; *6697F+; 1, 0<9 8*7*=96 *59 0<2-=<0
02 F9 1559:*5*F+9 <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 

  &>75C& &5C8 )*7&+*(= '57'&
9:+*/9 0<9 ,*-+0; 62+9.218 ?*+?9 >10< * .9> 2.9
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 
  
 
 



51?1.= *0 /2.60*.0 6:998 2, ( C7< 3 7:<4 1. 60
=9*5(P(P((P((P(P
51?1.= *0 /2.60*.0 6:998 2, ( C7< 3' 7:<4 1. .8
=9*5((P(P(P((P(P
51?1.= *0 /2.60*.0 6:998 2, #( C7< 3 7:<4 1. 58
=9*5((P(P((P(P(P
51?1.= *0 /2.60*.0 6:998 2, #( C7< 3 7:<4 1. "0<
=9*5(P(P((P(P((P
51?1.= *0 /2.60*.0 6:998 2, ( C7< 3 7:<4 1. #0<
=9*5(P((P(P(P((P
AC001860 AB
VALVE
BODY
ASSEMBLY
AC406929AB LOW-
REVERSE
SOLENOID
VALVE OVERDRIVE
SOLENOID
VALVE
TORQUE
CONVERTER
CLUTCH
SOLENOIDSECOND
SOLENOID
VALVE UNDERDRIVE
SOLENOID
VALVE
REDUCTION
SOLENOID
VALVE <5A/T>

Page 766 of 1456




  
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"

 1 &>75C& 98& 
<9. 0<9
% 16 59:+*/98E 59=16095 0<9 9./5;:098 /289 9,95
02  
#"E ./5;:098
289 9=1605*012.
510951* *F+9
#"
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 0*50 2?95 *0 09: 
 
   
 D 547A *4 59& 8(:9(+6 (+ *;& &54)

 
, 6279 2, 0<9 6<1,0 :21.06 *59 9*5+; 25 +*09 ><9. 851?
1.=E 0<9 /*-69 16 :52F*F+; * 7*+,-./012. 2, 0<9 ?*+?9
F28;E 25 10 16 8-9 02 0<9 /<*5*/0951601/6 2, 0<9

 6;6097 F-0 16 .20 *. *F.257*+10;


$
 
 /
  
#

  
  
 D0
•%*+,-./012. 2, 0<9 ?*+?9 F28;
•%*+,-./012. 2, 0<9
%
 
&B<(4&= >&C(57
**7D
•%'''#&) /*. 22+ 3%
  -F 6697F+;4
•%''&") 

•%''&) %
 

*F+9
•%'''() %
  %*1. *5.966 

 
)(+6 )C5+ 9**7 $  !% C8&CK )>&C(57
:<+C9(*+D  *+94*7 9*>
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 0*50 0<9 9.=1.9
34 90 6/*. 022+ %'''#& 02 0<9 6:9/1*+ ,-./012. 7289
•:9/1*+ ,-./012.) 

2.052+ 02:
•51?9 0<9 ?9<1/+9 *.8 /2.,157 0<9 =9*5 6<1,01.= /2559
6:2.8 02 0<9 60*.8*58 6<1,0 +1.9 2, 0<9 6<1,0 :*0095.
81*=5*7 9,95 02
"
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D *&) 98& 6&54 )8(:9(+6 C*44&)>*+= 9* 98& )95+=54= )8(:9
7(+& *: 98& )8(:9 >599&4+ =(5645;J
 D <9 6;7:027 16 8-9 02 /<*5*/0951601/6 2, 0<9 

 6;6097E F-0 16 .20 *F.257*+
 D 2 02 09: 
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

Page 767 of 1456




  
$ &'()(*+



"

  8&CK 98& )8(:9 >*(+9)
2D 4& 98& )8(:9 >*(+9) &547A *4 759& *+7A ?8&+ 945+);())(*+
:7<(= () 
° /!°0 *4 7&)) /&547A0% *4 ° /1°0 *4
;*4& /759&0J
 D <9 6;7:027 16 8-9 02 /<*5*/0951601/6 2, 0<9 

 6;6097E F-0 16 .20 *F.257*+
 D 2 02 09: 

  ()5))&;E7& 5+= C7&5+ 98& '57'& E*=A

<9/C 0<9 51.= 1.60*++*012. F2+06 ,25 +2269.966 *.8 0<9 ?*+?9
F28; ,25 8*7*=9 9:*15 25 59:+*/9 0<9 ,*-+0; :*506 9,95 02
 
E *+?9 28;
 @" A 25  

E
*+?9 28; 
 @# A
9:+*/9 0<9 ?*+?9 F28; *6697F+; 1, 0<9 8*7*=96 *59 0<2-=<0
02 F9 1559:*5*F+9 <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: "

  &>75C& 98& 
<9. 0<9
% 16 59:+*/98E 59=16095 0<9 9./5;:098 /289 9,95
02  
#"E ./5;:098
289 9=1605*012.
510951* *F+9
#"
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 0*50 2?95 *0 09: 
AC001860 AB
VALVE
BODY
ASSEMBLY

Page 768 of 1456




  
$ &'()(*+



"
 
   
 D * (56+*)9(C
4*<E7& *=&) /*&) +*9 8(:90




 

% 309571.*+ .-7F95 "4 59/91?96 F*0095; :26101?9
?2+0*=9 ,527 0<9 F*0095;

 
, 6<1,01.= 8296 .20 2//-5 ><1+9 851?1.= *.8 .2 81*=
.2601/ 052-F+9 /2896 *59 2-0:-0E * 7*+,-./012. 2, 0<9
05*.6716612. 5*.=9 6>10/<E 25
% 7*; 9H160

POWERTRAIN
CONTROL
MODULE RELAY
BOXBATTERY
BATTERY
BACKUP
AC210058
AC
Backup Power Supply System Circuit
AC306248AH
CONNECTOR: B-20
PCM
AIR
CLEANER
JAE
4137 3240 39
23 2122
35313026
3627
43 42
25 24
3834 293328
B-20

Page 769 of 1456




  
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"1

$
 
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#

  
  
 D0
•%*+,-./012. 2, 0<9 05*.6716612. 5*.=9 6>10/<
•*7*=98 <*5.966E /2..9/025
•%*+,-./012. 2, 0<9
%
 
&B<(4&= >&C(57
**7D
•%'''#&) /*. 22+ 3%
  -F 6697F+;4
•%''&") 

•%''&) %
 

*F+9
•%'''() %
  %*1. *5.966 

  8&CK 98& '&8(C7& 5CC&7&459(*+
2D *&) 98& '&8(C7& 5CC&7&459& >**47A /945+)5@7& )95A) (+
4= 6&540 ?8&+ )9549(+6 :4*; 5 )9*> ?(98 98& )&7&C9*4
7&'&4 (+ 33 45+6&J
 D 2 02 09: 
 D 2 02 09: #

Page 770 of 1456




  
$ &'()(*+



"!

  &5)<4& 98& E5CK<> >*?&4 )<>>7A '*7956& 59 
C*++&C9*4 $" EA <)(+6 C8&CK 854+&)) )>&C(57 9**7
$  
34 16/2..9/0 *++ 0<9 /2..9/0256 ,527 0<9
%
34
2..9/0 6:9/1*+ 022+ %''' 3/<9/C <*5.9664 F90>99.
0<9
% *.8 0<9 F28;6189 <*5.966 /2..9/025
34 -5. 0<9 1=.1012. 6>10/< 02 0<9 DD :261012.
AC306248AH
CONNECTOR: B-20
PCM
AIR
CLEANER
JAE
4137 3240 39
23 2122
35313026
3627
43 42
25 24
3834 293328
B-20
AC209793AK
SPECIAL TOOL 23-PIN CONNECTOR
WITHOUT RED TAPE
(PCM CONNECTOR B-20)B-20
(GR)
25 2124 23 22
29 28 27 26
34 33 32 31 30
38 37 36 35
43 42 41 40 39
PCM
MB991923 BODY SIDE
HARNESS

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