MITSUBISHI GALANT 2004 Workshop Manual




"
#$%&%'(







"





 
  2
! 2:
! 2:8
!  
!  
!  
! 2:
! 2:

03"'00.&"(+
!4.5)6(.6$&&3#)6'*)$#
)#*.%='6.,41
!
6'"(.
!
&')#5'%#.00
,4.5)6(.0;)*5
6$&&3#)6'*)$#0+0*.&1
!
&')#5'%#.00
,4.5)6(.0;)*5$3*
6$&&3#)6'*)$#0+0*.&1
!
&')#5'%#.00
,=$% ')&(.%5%+0(.%&$-.(0
$#(+1
!
&.'03%.&.#*
'-'7*.%
!
*%)//.%5'%#.00
 2:

B
-012-C&)))
 
 
"


 (


D)
:

$%6$&&3#)6'*)$#;)*5

%.6.)B.%
• )'/#$0*)6*%$3"(.
6$-.%.'-)#/
•.%B)6.-'*'%.'-)#/
•6*3'*$%*.0*)#/
•D.63*)#/

07.6)'(=3#6*)$#
CAUTION
'2
$#>%57#&
<%8>


5'991(%568%'(;
1&#


96%(
>62(#&&


8'
&#(3
&%91768#3

$#>%57#
&4##3
A
='1

5'((#58

96%(

>62(#&&
"
%(&8#63;
8>#


5'991(%568%'(

3'#&
('8
A1(58%'(

5'22#587=
MB991910
MB991826
MB991958
MB991911
MB991914
MB991824
MB991827
MB991825
DO NOT USE
A
B
C
D
E
F
G
DO NOT USE





"
#$%&%'(











 



,
!" #" $""
#"


,
#
"

%

+"


 "
+ '
E+


-."
%

#" 

 
"#


#"


0


"


#"

&









,
.'03%.*5.*%.'--.7*5$=*5.*)%.0
%(%919
7%9%8/

99

%(5>
=*5.%.&')#)#/*%.'--.7*5)0(.00*5'#*5.&)#)&3&()&)*?
%.7('6.*5.*)%.
/


++
"#


+

+"$$
  " 
,(
 +" (
 
−
8
L22:,)((.%*$$(1

,#'7$#
*$$(1
$%/.#.%'(
&$-.%'*.(+0*%$#/
&'/#.*

*%'#0&)**.%-'*'
*%'#0&)00)$#
 ::
! : 
! ::
! ::
! :::
'%#.000.*
!
.0*5'%#.00
! 5'%#.00
! 5'%#.00'-'7*.%
!%$".
.#.%'(0.%B)6.
*$$(05.6<)#/*5.6$#*)#3)*+
'#-&.'03%)#/*5.
B$(*'/.'**5.

%.6.)B.%5'%#.00
6$##.6*$%
 :
D*%'=)#.7%$".
.#.%'(0.%B)6.*$$('<)#/B$(*'/.'#-
%.0)0*'#6.&.'03%.&.#*
-3%)#/*%$3"(.05$$*)#/
 
"





  
AC308883
MB991223
A
D C
B
AZ
DO NOT USE
MB992006





"
#$%&%'(





+





,

M'6<37*5.B.5)6(.0$*5'**5.;5..(0'%.6(.'%$=*5.=($$%
5)(.0($;(+*3%#)#/*5.;5..(?&.'03%.;5..(%3#$3*;)*5'
-)'()#-)6'*$%
%9%8/
=;5..(%3#$3*.D6..-0*5.()&)*?%.7('6.*5.;5..(
 












5.#*5.
*%'#0&)**.%'#-
%.6.)B.%'%.%.7('6.-?
.D.63*.>
)%.%.003%..#0$% ./)0*%'*)$#>
5.

;$#I*=3#6*)$#3#*)(*5.>
)%.%.003%..#0$% ./)0*%'

*)$#>5'0"..#6$&7(.*.
#01%2#3
4#5%67
''7&/
•
8!
'/#.*
•  2!6'#
$$(,
3"00.&"(+1
• 2:!4.5)6(.$&&3#)6'*)$##*.%='6.,41
• 2:8!
'"(.
•  !
')#'%#.00
./)0*.%*5.*)%.7%.003%.0.#0$% 0'0-.06%)".-)#*5.7%$6.
-3%.".($;











'-)'(%3#$3*:&&,)#651
$%(.00&&,)#651
$%(.00
'*.%'(
%3#$3*:&&,)#651
$%(.00&&,)#651
$%(.00ACX00651ABLATERALRADIAL





"
#$%&%'(





-
CAUTION
'
42#$#(8
3696:#
8'
&56(
8''7
"...-;
67<6=&
812(
8>#

%:(%8%'(
&<%85>
8'
8>#
?,?
 
4'&%8%'(
@#A'2#
5'(

(#58%(:
'2
3%&5'((#58%(:
&56(
8''7
"...-
 $##.6*06'#*$$(  2*$*5.-'*'()#<6$##.6*$%
:
3%#*5.)/#)*)$#0;)*65*$*5.>>7$0)*)$#
 .(.6*>#*.%'6*)B. )'/#$0)0>=%$&*5.0*'%*3706%..#
 .(.6*>+0*.&0.(.6*>
 5$$0.>
>=%$&*5.>>*'"
 .(.6*>
>
8 .(.6*>7.6)'(3#6*)$#>
2 .(.6*>
)%.%.003%..#0$% ./)0*%'*)$#>
CAUTION
#:%&8#2
677
8%2#
42#&&12#
&#(&'2
&
<%8>%(
A%$#
9%(18#&
 .(.6*>*)%.0 ./)0*%'*)$#,


1>'#-0*'%**5.*)%.7%.003%.0.#0$% 
%./)0*%'*)$#
&)*0)/#'(=%$&'
*%'#0&)**.%'0=$(($;0!
F"
 "

#""("
"# "$
-. $






" )5
 "
"" +

,1 (.'#*5.
*%'#0&)**.%($6'*)$#$#*5.;5..(%)&
,:1 $0)*)$#
8$%'0*%$#/&'/#.*'005$;#?'#-
5$(-)**5.%.=$%0.6$#-0$%&$%.
0+"(" ,


+(" " 
+

-. $
('

-. $
&

"
+





" )5
)#
-. $
"'
+,+


$

'
+)#
-. $

"'
+,$"'

'




% "<
&
$
#
"#



$"'


-. $

5.6<6$&7(.*)$#$=*5.'"$B.*5%$3/506'#*$$(
  2
:.7.'**5.'"$B.0*.702'#- =$%'((
*%'#0&)**.%
=)**.-*)%.0
5.6<*5.6$&7(.*)$#$=*5.*)%.7%.003%.0.#0$% 
%./)0*%'*)$#,-)07('+$#*5.06%..#1
=*.%*)%.7%.003%.0.#0$% %./)0*%'*)$#?*3%#*5.)/#)*)$#
0;)*65*$*5.>>,17$0)*)$#
.&$B.06'#*$$(  2







,
#01%2#3
4#5%67
''7&/
•  2!6'#
$$(,
3"00.&"(+1
• 2:!4.5)6(.$&&3#)6'*)$##*.%='6.,41
• 2:8!
'"(.
•  !
')#'%#.00
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AC210096
AC500655AB





"
#$%&%'(





.
5.6<*5.*)%.7%.003%.0.#0$% 0?;5)65)0%./)0*.%.-)#*5.

%.6.)B.%?'0-.06%)".-".($;

CAUTION
'
42#$#(8
3696:#
8'
&56(
8''7
"...-;
67<6=&
812(
8>#

%:(%8%'(
&<%85>
8'
8>#
?,?
 
4'&%8%'(
@#A'2#
5'(

(#58%(:
'2
3%&5'((#58%(:
&56(
8''7
"...-
 $##.6*06'#*$$(  2*$*5.-'*'()#<6$##.6*$%
:
3%#*5.)/#)*)$#0;)*65*$*5.>>7$0)*)$#
 .(.6*>#*.%'6*)B. )'/#$0)0>=%$&*5.0*'%*3706%..#
 .(.6*>+0*.&0.(.6*>
 5$$0.>
>=%$&*5.>>*'"
 .(.6*>
>
8 .(.6*>7.6)'(3#6*)$#>
2 .(.6*>
)%.%.003%..#0$% 5.6<>
 5.6<*5.*)%.7%.003%.0.#0$% 0$#*5.-)07('+
=*.%*)%.7%.003%.0.#0$% 65.6<?*3%#*5.)/#)*)$#0;)*65
*$*5.>>,17$0)*)$#
.&$B.06'#*$$(  2




"..-




$36'#65.6<*5.*)%.7%.003%.0.#0$% $#*5.-)'/#$0)0
06%..#'0-.06%)".-".($;
 7.%'*.06'#*$$(  2'0=$(($;0!
•%.00>7.6)'(>"3**$#$#*5.-)'/#$0)006%..#
•.(.6*>
)%.%.003%..#0$% 5.6<>=%$&*5.>7.6)'(
3#6*)$#>&.#3
: 5.6<*5.*)%.7%.003%.0.#0$% 0$#*5.-)07('+
 =*.%*)%.7%.003%.0.#0$% 65.6<?*3%#*5.)/#)*)$#0;)*65
*$*5.>>,17$0)*)$#
 .&$B.06'#*$$(  2






,
#01%2#3
4#5%67
''7&/
•
8!
'/#.*
•  2!6'#
$$(,
3"00.&"(+1
• 2:!4.5)6(.$&&3#)6'*)$##*.%='6.,41
• 2:8!
'"(.
•  !
')#'%#.00
5.6<*5.6$#-)*)$#$=*5.*)%.7%.003%.0.#0$%'0-.06%)".-
".($;
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827






"
#$%&%'(






CAUTION
'
42#$#(8
3696:#
8'
&56(
8''7
"...-;
67<6=&
812(
8>#

%:(%8%'(
&<%85>
8'
8>#
?,?
 
4'&%8%'(
@#A'2#
5'(

(#58%(:
'2
3%&5'((#58%(:
&56(
8''7
"...-
 $##.6*06'#*$$(  2*$*5.-'*'()#<6$##.6*$%
:
3%#*5.)/#)*)$#0;)*65*$*5.>>7$0)*)$#
 .(.6*>#*.%'6*)B. )'/#$0)0>=%$&*5.0*'%*3706%..#
 .(.6*>+0*.&0.(.6*>
 5$$0.>
>=%$&*5.>>*'"
 .(.6*>
>
8 .(.6*>7.6)'(3#6*)$#>
2 .(.6*>
)%.%.003%..#0$%5.6<>
 .#-*5.0)/#'(=%$&'#)#*.#-.-*%'#0&)**.%'0=$(($;0!
,1 (.'#*5.
*%'#0&)**.%($6'*)$#$#*5.;5..(%)&
,:1 $0)*)$#
8$%'0*%$#/&'/#.*'005$;#?'#-
5$(-)**5.%.=$%0.6$#-0$%&$%.
0+"(" ,


+(" " 
+

-. $
('

-. $
&

"
+




" +
)#
-. $
"'
+,+


$

'
+)#
-. $

"'
+,$"'

'




% "<
&
$
#
"#



$"'


-. $

5.6<*5.-'*'$#*5.-)07('+
=*.%*)%.7%.003%.0.#0$%65.6<?*3%#*5.)/#)*)$#0;)*65*$
*5.>>,17$0)*)$#
:.&$B.06'#*$$(  2








 

)/5*.#*5.;5..(#3*0*$*5.07.6)=).-*$%C3.
%:>8#(%(:
8'201#/
.-
±

⋅9
+
±
+
A87@
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AC210096
AC500655AB







 
"
#$%&%'(















) *
CAUTION
'
('8
1&#
('(:#(1%(#
<>##7&
>#
1&#
'A
('(:#(1%(#

<>##7&
96=
561&#
8>#
%942'4#2
%(&867768%'(
'A
8>#
 

826(&9%88#2&;
4'&&%@7=
2#&178%(:
%(
6%2
7#6B6:#
6(3
3696:#

8'
8>#
 
826(&9%88#2
•5.#*5.*)%.)0%.&$B.-=%$&*5.;5..(?'07.6)'(7%$6.
-3%.&30*".$"0.%B.-*$'B$)-*5.
*%'#0&)**.%-'&
'/..=.%*$
*%'#0&)**.%.&$B'('#-#0*'(('*)$#
,
:1
•5.#*5.
*%'#0&)**.%=)**.-*)%.)0%.7('6.-?'(;'+0
%.7('6.*5.%3"".%/%$&&.*.=.%*$
*%'#0&)**.%
.&$B'('#-#0*'(('*)$#,
:1






 
 









CAUTION
•'
('8
32'4
8>#
 
2#5#%$#2
• 
2#5#%$#2
&>'173
('8
@#
#C4'&#3
8'
8#94#26812#&
6@'$#
-°
-° 
•A
8>#
 
2#5#%$#2
%&
2#4765#3;
#C#518#
?%2#
2#&&12#
#(&'2

#:%&8268%'(?
'(
&56(
8''7

"...-
?4#5%67
1(58%'(?

2#2#9'$67
4#268%'(
•
.'%5)=*.B.%'#.('#-%$#*$D.&$B'(,.=.%*$
:?($$%$#0$(.00.&"(+:::1
•.#*.%$#0$(.00.&"(+.&$B'(,.=.%*$

:?#0*%3&.#*'#.(00.&"(+:::1
'&8%(&867768%'(
4#268%'(
•
.'%5)=*.B.%'#.('#-%$#*$D.&$B'(,.=.%*$
:?($$%$#0$(.00.&"(+:::1
•.#*.%$#0$(.00.&"(+.&$B'(,.=.%*$

:?#0*%3&.#*'#.(00.&"(+:::1
•
)%.%.003%..#0$% ./)0*%'*)$#@='#.;

%.6.)B.%)0)#0*'((.-A,.=.%*$81
•=*.%*5.*)%.7%.003%.0.#0$% %./)0*%'*)$#?65.6<*5'*
*5.
;'%#)#/()/5*-$.0#$*)((3&)#'*.$%=('05
AC601023
AB
TPMS RECEIVER
INSTRUMENT PANEL
CENTER REINFORCEMENT







 
"
#$%&%'(





!
 






CAUTION
•
(&12#
$67$#
564
%&
67<6=&
%(
4765#
#C5#48
<>#(
63H1&8%(:
8%2#
42#&&12#
•A
8>#
$67$#
5'2#
6(3
$67$#
564
62#
2#4765#3;
1&#
6
:#(1%(#
2#4765#9#(8
4628
>#
$67$#
5'2#
%&

&%9%762
8'
6
5'($#(8%'(67
'(#;
@18
1&#&
(%5B#7
4768%(:
8'
6$'%3
5'22'&%'(
•#7%#$#
8%2#
42#&&12#
@=
2#9'$%(:
8>#
$67$#
(18
268>#2
8>6(
@=
2#9'$%(:
8>#
$67$#
5'2#
•#4765#
8>#
$67$#
&8#9
:2'99#8
<%8>
6
(#<
'(#
#$#2=
A%$#
=#62&
'2
<>#(
8>#
8%2#
%&
2#4765#3
•A
='1
&>6B#
8>#
 
826(&9%88#2;
='1
56(
>#62
6
26887#;
@18
8>%&
%&
('8
6
A6%712#
8
%&
('2967
•'
('8
32'4
8>#
 
826(&9%88#2
A2'9
>#%:>8
:2#68#2
8>6(

9#8#2

A##8
•'
('8
#C4'&#
8>#
 
826(&9%88#2
8'
#C826(#'1&
96:(#8%5
A%#73&
• 
826(&9%88#2
&>'173
('8
@#
&8'2#3
68
8#94#26812#&
6@'$#
-°
+° 
• 
826(&9%88#2
&>'173
('8
@#
#C4'&#3
8'
8#94#26812#&
6@'$#
°
!!° 
•A
8>#
 
826(&9%88#2
%&
2#4765#3;
#C#518#
?%2#
2#&&12#
#(&'2

#:%&8268%'(?
'(
&56(
8''7

"...-
?4#5%67
1(58%'(?

2#2#9'$67
4#268%'(
•5..('#-
)%..&$B'(,.=.%*$1
'&8%(&867768%'(
4#268%'(
•5..('#-
)%.#0*'(('*)$#,.=.%*$1
•
)%.%.003%..#0$% ./)0*%'*)$#@='#.;

*%'#0&)**.%)0)#0*'((.-A,.=.%*$81
•=*.%*5.*)%.7%.003%.0.#0$% %./)0*%'*)$#?65.6<*5'*
*5.
;'%#)#/()/5*-$.0#$*)((3&)#'*.$%=('05
AC205717
AB
1 2 3
4
N
5.5 ± 0.5 N·m
49 ± 4 in-lb
0.25 N·m
2.5 in-lb





@@AA44
@@AA:44

•








•

@@"AA




@@AA






AA@@


AA@@




AA@@:44

AA"@@•
 

AA@@•


AA@@•44




44







 
"
#$%&%'(











) )  * *
 

  F  

  

   
CAUTION
(&12#
$67$#
564
%&
67<6=&
%(
4765#
#C5#48
<>#(
63H1&8%(:

8%2#
42#&&12#
 .&$B.*5.B'(B.6'7
: $*'*.*)%.0$*5'*B'(B.0*.&)0)#*5.$H6($6<7$0)*)$#
 0.'($#/%.'658:&&,2)#6510$6<.**$3#06%.;*5.
B'(B.#3*'=.;*3%#0($;(+7305B'(B.0*.&)#*$*)%.0$
*5'**)%.7%.003%.)0%.().B.-
 #6.*)%.7%.003%.)0%.().B.-?%.&$B.*5.B'(B.#3*

))"**
 




 ('6.$#*)%.65'#/)#/&'65)#.'#-"%.'<"$*5*)%.".'-0
.#03%)#/*5'**5.*%'#0&)**.%%.&')#0)#*5."$**$&$=*5.
*)%.
CAUTION
"#
562#A17
('8
8'
3696:#
8>#
 
826(&9%88#2
: 3"%)6'*.*)%.;.(('#-%.&$B.$3*.%0)-.$=*5.*)%.
 .'65)#0)-.*5.*)%.'#-%.&$B.*5.
*%'#0&)**.%
 .&$B.*)%.=%$&%)&30)#/7%$7.%*)%.65'#/)#/.C3)7&.#*
7%$6.-3%.0

))**




CAUTION
&#
6
&'A8
8''7
8'
2#9'$#
8>#
:2'99#8
8'
42#$#(8
&52685>
%(:
8>#
$67$#
'A
8>#
 
826(&9%88#2
.&$B.*5./%$&&.*=%$&*5.
*%'#0&)**.%




**))

F 

F



 ()-.)##.%*)%.".'-$B.%%)&='6.0.(3"%)6'#*?'0#$%&'(
7%$6.-3%.0%.C3)%.
: #0*'(('#.;/%$&&.**$*5.
*%'#0&)**.%
AC205719AB
TPMS
TRANSMITTER
AC205765
AB
TIRE
WHEEL RIM







 
"
#$%&%'(






CAUTION
•%&1677=
5>#5B
8>68
 
826(&9%88#2
%&
('8
3#A'29#3

'2
3696:#3
•>#(
%(&8677%(:
8>#
 
826(&9%88#2;
@#
&12#
8>#
2%9;

:2'99#8
6(3
$67$#
(18
62#
57#6(
•
(&12#
8>#
:2'99#8
%&
7'568#3
%(&%3#
8>#
$67$#
>'7#

@#A'2#
%(&8677%(:
8>#
$67$#
(18
•>%7#
%(&8677%(:
8>#
$67$#
(18;
>'73
8>#
$67$#
6(3
:2'9
9#8
A%297=
%(
5'(8658
<%8>
8>#
2%9
•>%7#
%(&8677%(:
8>#
$67$#
(18;
#(&12#
8>#
8''7
%&
B#48

67%:(#3
8'
8>#
$67$#
6(3
8>#
$67$#
>'7#
•A8#2
%(&8677%(:
8>#
$67$#
(18;
5>#5B
8>68
8>#
:2'99#8
%&

5'942#&&#3
 $3#*
*%'#0&)**.%B'(B.*5%$3/5%)&5$(.'0
)((30*%'*.-$*55$(.0)#*5.*%'#0&)**.%6'0.05$3(-='6.
';'+=%$&6.#*.%$=%)&
)/5*.#B'(B.#3*=)#/.%*)/5*?*5.#
0($;(+*$%C3.*5.B'(B.#3**$
±⋅&, ±)#("1
CAUTION
(&8677
8>#
 
826(&9%88#2
5'22#587=
A
8>#
 
826(&
9%88#2
%&
%(&8677#3
%(5'22#587=;
%8
96=
('8
<'2B
5'22#587=;
'2

@#5'9#
3696:#3
<>#(
8>#
8%2#
%&
%(&8677#3
 5.6<*5'**5.
*%'#0&)**.%)06$%%.6*(+'00.&"(.-
,.=.%*$)((30*%'*)$#1
•#.0)-.$=($;.%()7$=*5.
*%'#0&)**.%6'0.6'#
*$365*5.%)&'=*.%*$%C3)#/
•D6.7*=$%*5./%$&&.*?B'(B.#3*'#-($;.%()7$=*5.

*%'#0&)**.%?#$$*5.%7'%*$=*5.=%$#*$=*5.

*%'#0&)**.%6'0.05$3(-".*$365)#/*5.%)&

**"))

"


 ('6.;5..('#-*)%.$#*3%#*'"(.$=*)%.&$3#*)#/&'65)#.
#03%.*5'**%'#0&)**.%)0:8-./%..'#/(.,$H6($6<
7$0)*)$#1=%$&&$3#*)#/5.'-;5.#*5.$3*.%*)%.".'-)0
&$3#*.-'0)((30*%'*.-
: 3"%)6'*.*)%.;.(('#-&$3#*$3*.%*)%.".'-'0#$%&'(
#03%.*5'**)%.-$.0#$*%$*'*.-3%)#/&$3#*)#/

AC205463
AC205766
AC206993
AB
TPMS
TRANSMITTER
GROMMET
VALVE NUTHOLES
AC205767
AB
TPMS
TRANSMITTER
MOUNTING HEAD
270