MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

CHASSIS ELECTRICAL -Combination Meter54A-21
FLOAT HEIGHT OF FUEL GAUGE UNIT
When float is moved to contact float arm on stopper,
ensure that Position F (A) and E (B) are within standard
value.
Standard Value:
FloatPositionMainfuelgaugeunitSubfuelgaugeunitFloatPositionMainfuelgaugeunitSubfuelgaugeunit
Position F (A)33.3 mm10.7 mm
Position E (B)121.9 mm138.6 mm
ENGINE COOLANT TEMPERATURE GAUGE
UNIT CHECK
1. Drain coolant. (Refer to GROUP 14 - On-vehicle Service)
2. Remove water temperature gauge unit.
3. Put water temperature gauge unit into the hot water in
specified temperature, and ensure that basic resistance
is within standard value.
Standard value: 70_C 104±13.5Ω
Reference value:
TemperatureResistanceΩ
50_C230
60_C155
80_C73
4. After inspection, apply specified sealant at threads of
water temperature gauge unit, and tighten to the specified
torque.
Semi-drying sealant: 3M ATD Part No.1215 or
equivalent
5. Refill coolant. (Refer to GROUP 14 - On-vehicle Service.)
Main fuel gauge unit
Sub fuel gauge unit
A
B
A
B
ThermometerCircuit tester
11±1 N·m

CHASSIS ELECTRICAL -Combination Meter54A-22
COMBINATION METER
REMOVAL AND INSTALLATION
3
1 2
Removal steps
1. Meter bezel
2. Instrument panel ornament
3. Combination meter
INSPECTION
COMBINATION METER INTERNAL RESISTANCE
CHECK
Use circuit tester to measure combination meter internal
resistance.
Standard Value:
Measuring
terminal No.Terminal nameStandard
valueΩ
1-50Water temperature gauge to earth233±3
1-51Fuel gauge to earth181±2

CHASSIS ELECTRICAL -Combination Meter54A-23
DISASSEMBLY AND REASSEMBLY
12
4
5
3
Disassembly step
1. Glass
2. Window plate
3. Circuit board cover4. Bulb
5. Meter assembly

CHASSIS ELECTRICAL -Headlamp Assembly54A-24
HEADLAMP ASSEMBLY
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Headlamp aimingLow beamVertical
direction120mm (0.69_) below hor-
izontal line (H)±0.29_
Horizontal
directionPosition at which the
startup point of 15_is
crossed with vertical line
(V)±0.5_
High beamVertical
directionThe center of high intensi-
ty zone is on the point of
intersection of line (H) and
line (V).- 0.5_of the point of
intersection of line (H)
Horizontal
directionThe center of high intensi-
ty zone is on the point of
intersection of line (V).±0.5_of the center of
line (V)
Measurement of headlamp illuminous intensity
(at high beam)–30,000 cd or more per
one headlamp
NOTES ON HEADLAMP ASSEMBLY:
Plastic outer lens are equipped with headlamp assembly. For handling, care should be taken for
the following items:
DHeadlamps should not be illuminated for more than 3 minutes with scratch preventive protectors,
etc. covered on them.
DMasking such as taping should not be attached on outer lens.
DOuter lens surface should not be rubbed with a sharp-edged tool, etc.
DSpecified wax remover should be used for insistently washing.
DAuthorized Mitsubishi Genuine bulbs should be used.
TROUBLESHOOTING
Headlamps are controlled smart wiring system (SWS). For troubleshooting, refer to GROUP 54B.
NOTE
When ETACS-ECU is defective, headlamps can be illuminated only in a low beam mode as fail-safe
function.
ON-VEHICLE SERVICE
HEADLAMP AIMING
PRE-AIMING INSTRUCTION
1. Inspect for badly rusted or faulty headlamp assemblies.
2. These conditions must be corrected before a satisfactory
adjustment can be made.
3. Inspect tyres inflation, and adjust if necessary.

CHASSIS ELECTRICAL -Headlamp Assembly54A-25
4. If the fuel tank is not full, place a weight in luggage room
of vehicle to simulate weight of a full tank 0.8 kg per litre.
5. There should be no other load in the vehicle other than
driver or substituted weight of approximately 75 kg placed
in driver’s position.
6. Thoroughly clean headlamp lenses.
7. Place the vehicle on a level floor, perpendicular to a flat
screen 10m away from the bulb center - marks on the
headlamp lens.
8. Rock vehicle sideways to allow vehicle to assume its
normal position.
9. Bounce the front suspension through three (3) oscillations
by applying the body weight to hood or bumper.
HEADLAMP ADJUSTMENT
<USING A SCREEN>
Low Beam Adjustment
1. Four lines of adhesive tape (or equivalent markings) are
required on screen or wall:
(1) Position a vertical tape or mark so that it is aligned
with the vehicle centre line.
(2) Measure the distance from the centre - marks on the
low beam headlamp lens to the floor. Transfer the
measurement to the screen. Horizontal tape or mark
on the screen is for reference of vertical adjustment.
(3) Measure the distance from the centre line of the
vehicle to the centre of each low beam headlamp.
Transfer the measurement to the screen. Vertical
tape or mark on the screen with reference to the
centre line of each low beam headlamp bulb.
2. Check if the low beam shining onto the screen is at the
standard value.
Standard value:
(Vertical direction)
120 mm (0.69_) below horizontal line (H)
(Horizontal direction)
Position at which the startup point of 15_is
crossed with vertical line (V)
(1)
(2)(3)
Headlamp centre
line(low beam)
Vehicle centre line
Screen
10 m
In the centre of
headlamps (low beam) (3)
Distance of
vertical direction
[120mm(0.69_)]Lamp centre
15_
High intensity zone (H)(V)

CHASSIS ELECTRICAL -Headlamp Assembly54A-26
Limit:
(Vertical direction)±0.29_
(Horizontal direction)±0.5_
NOTE
The illustration shows L.H. drive vehicles. For R.H. drive
vehicles, it is symmetrical.
3. Alternately turn the adjusting screw to adjust the headlamp
low beam aiming.
Caution
Be sure to adjust the aiming adjustment screw in
the tightening direction.
High Beam Adjustment
1. Four lines of adhesive tape (or equivalent markings) are
required on screen or wall:
(1) Position a vertical tape or mark so that it is aligned
with the vehicle centre line.
(2) Measure the distance from the centre - marks on the
high beam headlamp lens to the floor. Transfer the
measurement to the screen. Horizontal tape or mark
on the screen is for reference of vertical adjustment.
(3) Measure the distance from the centre line of the
vehicle to the centre of each high beam headlamp.
Transfer the measurement to the screen. Vertical
tape or mark on the screen with reference to the
centre line of each high beam headlamp bulb.
Horizontal
direction
Vertical
direction
Horizontal
direction
Vertical
direction
(1)
(2)(3)Vehicle centre line
Screen
10 m
In the centre of
headlamps (high beam)
Headlamp centre
line(high beam)
(3)

CHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp Assembly54A-27
2. Check if the high beam shining onto the screen is at the
standard value.
Standard value:
(Vertical and horizontal direction)
The center of high intensity zone is on the
point of intersection of line (H) and line (V).
Limit:
(Vertical direction) - 0.5_of the point of
intersection of line (H)
(Horizontal direction)±0.5_of the center
of line (V)
3. Alternately turn the adjusting screw to adjust the headlamp
high beam aiming.
Caution
Be sure to adjust the aiming adjustment screw in
the tightening direction.
<USING A BEAM SETTING EQUIPMENT>
1. The headlamps should be aimed with the proper beam
setting equipment, and in accordance with the equipment
manufacture’s instructions.
NOTE
If there are any regulations pertinent to the aiming of
headlamps in the area where the vehicle is to be used,
adjust so as to meet those requirements.
2. Alternately turn the adjusting screw to adjust the headlamp
aiming. (Refer to P.54A-24.)
Lamp centre
High intensity zone (H)(V)
Vertical
direction
Vertical
direction
Horizontal
direction
Horizontal
direction

CHASSIS ELECTRICAL -Headlamp Assembly54A-28
HEADLAMP INTENSITY MEASUREMENT
1. Using a photometer, and following its manufacture’s
instruction manual.
2. Maintain an engine speed of 2,000 r/min., with the battery
in the charging condition
3. Set the headlamps to high beam
4. Measure the headlamp centre intensity (a point of H line
and V line) and check to be sure that the limit value
is satisfied.
Limit:
High beam 30,000 cd or more per one headlamp
NOTE
1. There may be special local regulations pertaining to
headlamp intensity, be sure to make any adjustments
necessary to satisfy such regulations.
2. If an illuminometer is used to make the measurements,
convert its values to photometer values by using the
following formula.
I=Er
2Where:
I=intensity (cd)
E=illumination (lux)
r=distance (m) from headlamps to illuminometer
Caution
1. On the headlamp not yet adjusted, perform aiming
with connector removed and the lamps switched off,
if applicable. In addition, care should be taken to
prevent a change of optical axis when connector is
reconnected.
2. Plastic outer lens are equipped with headlamps. When
lens surface is covered with materials for not
penetrating light, headlamp operation time should be
within 3 minutes. In addition, masking such as taping
should not be performed.
HEADLAMP BULB (LOW BEAM)REPLACEMENT
(1) Disconnect battery.
(2) Disconnect connector.
(3) Screw out socket to pull out bulb.
(4) After bulb is replaced, properly reconnect connector.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
Headlamp bulb
<Low beam>

CHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp Assembly54A-29
HEADLAMP BULB (HIGH BEAM)REPLACEMENT
(1) Disconnect battery.
(2) Disconnect connector.
(3) Screw out socket to pull out bulb.
(4) After bulb is replaced, properly reconnect connector.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
POSITION LAMP BULB REPLACEMENT
1. Remove the splash shield.
2. Disconnect the connector and remove the socket of the
position lamp by turning to left.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
FRONT TURN-SIGNAL LAMP BULB
REPLACEMENT
1. Remove the splash shield.
2. Disconnect the connector and remove the socket of the
front turn signal lamp by turning to left.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
HEADLAMP AUTO CUT ADJUSTMENT
PROCEDURE
Headlamps are controlled smart wiring system (SWS). For
adjustment procedure of headlamp auto lamp and headlamp
auto cut, refer to GROUP 54B.
HEADLAMP AUTO CUT FUNCTION CHECK
When lighting switch is turned ON (to HEAD position) with
ignition switch removed from ignition key cylinder and driver’s
door is opened, ensure that headlamps are switched off after
one second. When headlamps are inoperative, perform
troubleshooting. (Refer to GROUP 54B.)
Headlamp bulb
<High beam>
Position lamp

CHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp Assembly54A-30
HEADLAMP ASSEMBLY
REMOVAL AND INSTALLATION
2
3
1
AY2103AU
1. Headlamp leveling switch
Headlamp removal steps
DFront bumper (Refer to GROUP 51)2. Air guide panel
3. Headlamp assembly
INSPECTION
HEADLAMP LEVELING SWITCH CONTINUITY CHECK
Switch PositionResistance between the termi-
nal 4 and 5 (Ω)
0120
1300
2620
31.1 k
42k