steering MITSUBISHI LANCER EVOLUTION 2010 10.G Workshop Manual

Vehicle care and maintenance
7-17
7
Fluid typeUse brake fluid conforming to DOT 3 or DOT 4. The reservoir
cap must be tightly sealed to keep dirt and water out.
Power steering fluid
N00939000245
To check the fluid levelCheck the fluid level in the reservoir while the engine is idling.
Check to make certain that the power steering fluid level is
always between the “MAX” and “MIN” level markings on the
fluid reservoir and refill the fluid, if necessary.Fluid type
CAUTION
!

Do not let any petroleum-based fluid touch, mix
with, or get into the brake fluid. This will damage
the seals.


Be careful when handling brake fluid. It can damage
painted surfaces.


Use only the listed brake fluid. Different brands of
brake fluid have different additives, and these can
cause a chemical reaction. Do not mix brands of
brake fluid.


Keep the reservoir tank cap closed to keep the brake
fluid from evaporating.
Lubricant Genuine Mitsubishi Power Steering Fluid
BK0105501US.book 17 ページ ２００９年８月１０日　月曜日　午前１０時３２分

Vehicle care and maintenance
7-23
7
Tire inflation pressures
N00939300701
Proper tire inflation pressure is essential for the safe and satis-
factory operation of your vehicle. The wrong tire pressure will
cause problems in three major areas:

Safety
Too little pressure increases flexing in the tire and can
cause tire failure. Too much pressure can cause a tire to
lose its ability to cushion shock. Objects on the road and
potholes could then cause tire damage that may result in
tire failure.


Economy
The wrong tire pressure can cause uneven wear patterns in
the tire tread. These abnormal wear patterns will reduce
the tread life, and the tire will have to be replaced sooner.
Too little pressure also makes it harder for the tire to roll,
and this uses up more fuel.


Ride comfort and vehicle stability
The superior riding experience built into your vehicle
partly depends on the correct tire pressure. Too much
pressure gives an uncomfortable and jarring ride. Too lit-
tle pressure feels as if your vehicle is slow to respond.
Unequal tire pressures can make steering your vehicle
uneven and unpredictable.
The correct tire pressure for your vehicle is listed on the plac-
ard attached to the driver’s door sill.
(Refer to “Tire and loading information placard” on page 9-4.)The recommended inflation pressures should be used for the
tires listed below.
Tire pressures should be checked, and adjusted if necessary, at
least once a month.
Pressures should be checked more often whenever weather
temperatures change severely, because tire pressures change
with outdoor temperatures. The pressures listed on the placard
are always “cold inflation pressure”.
Cold inflation pressure is measured after the vehicle has been
parked for at least three hours or is driven less than 1 mile
(1.6 km) after having been parked for three hours.
Cold inflation pressure must not go above the maximum values
molded into the tire sidewall. After driving several miles, your
tire inflation pressure may increase 14 to 41 KPA, 2 to 6 PSI
from the cold inflation pressure. Do not let air out of the tires to
get back to the specified cold pressure, or your tire pressure
will be too low.
Check your tires each time you refuel. If one tire looks lower
than the others, check the pressure for all of them.
You should also take the following safety precautions:


Keep your tires inflated to the recommended pressures.
(See the tire and loading information placard attached to
the driver’s door sill.)


Stay within the recommended load limits.


Make sure that the weight of any load in your vehicle is
evenly distributed.
Item
Tire size
Front
Rear
Normal tire 245/40R18220 KPA,
32 PSI220 KPA,
32 PSI
Compact spare tire T145/70R18 420 KPA, 60 PSI
BK0105501US.book 23 ページ ２００９年８月１０日　月曜日　午前１０時３２分

7-34 Vehicle care and maintenance
7General maintenance
N00941500159
The next pages list the maintenance service recommended by
Mitsubishi Motors Corporation. In addition to the general
maintenance that needs to be performed at the times listed,
there are other parts which do not usually need regular mainte-
nance.
But, if any of these parts stops working properly, your vehicle
performance could suffer. Have these items checked if you
notice a problem with them.
See your authorized Mitsubishi Motors dealer for assistance, if
you have any questions.Disc brake pads
N00941600062
Good brakes are essential to safe driving. Check the brake pads
for wear. For good braking performance, replace the brake pads
with the same type pads as the originals.Brake hoses
N00941700047
Brake hoses and tubing should be checked for:

Severe surface cracking, scuffing or worn spots. If the
fabric casing of the hose is showing through any cracks or
worn spots in the rubber hose cover, the hose should be
replaced. The brakes can fail if the hose wears through.


Improper installation may cause twisting, or wheel, tire or
chassis interference.
Ball joint, steering linkage seals and drive shaft
boots
N00941800077
Check the following parts for damage and grease leaks:

Ball joint boots of the front suspension and steering link-
age


Bellows on both ends of the drive shaft
BK0105501US.book 34 ページ ２００９年８月１０日　月曜日　午前１０時３２分

Vehicle care and maintenance
7-35
7
Drive belt (for generator, power steering pump,
air conditioning compressor)
N00941900225
Check the tension of the drive belt. Make certain that the indi-
cator (A) is between the specified lines as shown in the illustra-
tion.
Check the drive belt for cuts and cracks, and replace it if it is
damaged. When replacing the belt, make sure that there is no
interference between the belt and other engine components.
After replacing, recheck the tension to make sure the indicator
(A) is between the specified lines.
Exhaust system
N00942200108
The best way to keep carbon monoxide gas from entering
inside your vehicle is to have the engine exhaust system prop-
erly serviced.
Have a competent mechanic inspect the complete exhaust sys-
tem and nearby body areas for broken, damaged, deteriorated,
or mispositioned parts if you notice any of the following:

A change in the sound of the exhaust system


The smell of exhaust fumes inside the vehicle


The underside or rear of the vehicle is damaged
Also check the exhaust system each time the vehicle is raised
for lubrication, oil changes, or required service. Any open
seams or loose connections could let dangerous exhaust fumes
seep into the luggage compartment and passenger compart-
ments.
Check for any of the following conditions:

Check for holes or exhaust gas leaks caused by corrosion
or damage.


Check the joints and connections for looseness or exhaust
gas leaks.


Check the rubber hangers and brackets for damage.
WA R N I N G
!

Do not check or touch the drive belt with the engine
running, or serious injury or death may result.
WA R N I N G
!

Carbon monoxide gas from your vehicle’s exhaust is
poisonous. Breathing these fumes can cause uncon-
sciousness or death.
BK0105501US.book 35 ページ ２００９年８月１０日　月曜日　午前１０時３２分

7-58 Vehicle care and maintenance
7
4. Pull the bulb out of the socket.
5. To install the bulb, perform the removal steps in reverse.
Front side-marker and parking lights (for vehi-
cles with high intensity discharge headlights)
N00917300466
1. To create enough work space, turn the steering wheel all
the way in the direction opposite to the side you wish to
replace.
2. Remove the clips (A), clip (B) and screw (C) to turn up
the cover (D).
BK0105501US.book 58 ページ ２００９年８月１０日　月曜日　午前１０時３２分

Specifications
9-7
9 Engine specifications
N01147700413
NOTE

At high altitude locations, the idle speed may be higher than the idle speed described in the vehicle emission control informa-
tion label. This is done in order to stabilize the idle speed when the power steering system and other systems operate. It does
not indicate a malfunction.
Engine model 4B11Engine displacement 121.9 CID (1,998 cm³)No. of cylinders and cylinder arrangement 4 in-lineBore 3.39 in (86.0 mm)Stroke 3.39 in (86.0 mm)Compression ratio 9.0Thermostat valve opening temperature 180 °F (82 °C)Spark plugs
NGK ILKR8E6
Spark plug gap .020 to .023 in (0.5 to 0.6 mm)Firing order 1-3-4-2Ignition timing, idle speed, mixture Refer to the “Vehicle emission control information label” inside panel of the engine hood.
BK0105501US.book 7 ページ ２００９年８月１０日　月曜日　午前１０時３２分

Specifications
9-9
9 Refill capacities
N01148000862
Item
Capacity
Lubricants
Fuel (approximate) 14.5 gal (55.0 L) Refer to “Fuel selection” on page 1-2.Engine oil
Oil pan 5.0 qt (4.8 L) Engine oils displaying the ILSAC certification mark
(“starburst” symbol) on the container.
If these oils are not available, an API classification
SM can be used.Oil filter .32 qt (0.3 L)Oil cooler .53 qt (0.5 L)
Power steering As required Genuine Mitsubishi Power Steering Fluid Twin Clutch SST8.0 qt (7.6 L) {Include .53 qt
(0.5 L) in oil cooler}DiaQueen SSTF-IManual transaxle 2.6 qt (2.5 L)DiaQueen NEW MULTI GEAR OIL
API classification GL-3, SAE 75W-80Transfer oil .85 qt (0.8 L) DiaQueen LSD gear oilAWC Control fluid1.57 qt (1.0 L) {Includes
hydraulic piping}MITSUBISHI MOTORS Genuine ATF SP IIIAY C f l u i d
For differential
mechanism.58 qt (0.55 L) DiaQueen LSD gear oilFor torque transfer
mechanism.63 qt (0.6 L) MITSUBISHI MOTORS Genuine ATF SP III
Brake/Clutch (if so equipped) As required Conforming to Brake fluid DOT3 or DOT4 Hood lock release mechanism and safety catch As required Multipurpose type grease NLGI Grade 2 Engine coolant7.9 qt (7.5 L) {Includes .63 qt
(0.65 L) in reserve tank}Long Life Antifreeze Coolant or an equivalentWasher fluid 4.3 qt (4.0 L) —
BK0105501US.book 9 ページ ２００９年８月１０日　月曜日　午前１０時３２分

Alphabetical index
1
A
Accessory (installation) 1-7
ACD (Active center differential system) 3-117
Active stability control (ASC) 3-127
ASC OFF indicator 3-129
ASC operation display 3-129
ASC warning display 3-130
Air cleaner filter 7-12
Air conditioning
Automatic air conditioning 5-12
,5-22
Important air conditioning operating tips 5-32
Air purifier 5-33
All-wheel drive system 3-114
Aluminum wheels 7-77
Antenna
Roof antenna 5-94
,5-95
Anti-lock braking system 3-123
Warning light / display 3-124
,3-125
Arm rest 2-7
ASC 3-127
Ashtray 3-254
Assist grip 3-268
Audio
AM/FM electronically tuned radio with CD player 5-33
AM/FM electronically tuned radio with 6 CD autochanger 5-
52
Error codes 5-87
,5-89
Audio systemHandling of compact discs 5-91
Auxiliary audio connector (RCA) 5-82
Auxiliary video connector (RCA) 5-82
AWC Control fluid
Fluid 9-9
AWC control fluid 7-15
AYC fluid
Fluid 9-9
AYC (Active yaw control system) 3-118
B
Back-up lights
Bulb capacity 7-47
Replacement 7-65
Ball joint, steering linkage seals and drive shaft boots 7-34
Battery 7-18
Charging system warning light 3-197
Disconection and connection 7-18
During cold weather 7-18
Specification 9-8
Bottle holder 3-268
Brake
Anti-lock braking system 3-123
Braking 4-6
Fluid 7-16
,9-9
Hose 7-34
Parking brake 3-74
Parking brake lever stroke 7-29
Pedal 3-131
BK0105501US.book 1 ページ ２００９年８月１０日　月曜日　午前１０時３２分

Alphabetical index
3
Drive belt 7-35
Driving during cold weather 4-5
Driving, alcohol and drugs 4-2
E
Electric rear window defogger switch 3-219
Electronic immobilizer (Anti-theft starting system) 3-4
,3-41
Emission-control system maintenance 7-31
Engine
Compartment 7-7
Coolant 7-10
,9-9
Hood 7-4
Oil and oil filter 7-7
,9-9
Overheating 6-6
Serial number 9-3
Specifications 9-7
Engine coolant temperature display 3-161
Engine malfunction indicator 3-196
Exhaust system 7-35
External audio input connector 5-82
F
Filling the fuel tank 1-4
Floor console box 3-265
Fluid
AWC control fluid 7-15
,9-9
AYC fluid 9-9
Brake fluid 7-16
,9-9
Clutch fluid 7-16,9-9Engine coolant 7-10
,9-9
Power steering fluid 7-17
,9-9
Twin Clutch SST 9-9
Twin Clutch SST fluid 7-14,9-9
Washer fluid 7-16
,9-9
Fluid capacities and lubricants 9-9
Fog lights
Bulb capacity 7-47
Free-hand advanced security transmitter (F.A.S.T.-key) 3-16
Front console boxes 3-264
Front fog lights
Bulb capacity 7-47
Indicators 3-195
Replacement 7-61
Switch 3-210
Front seats 2-3
Front side-marker and parking light
Bulb capacity 7-47
Replacement 7-56,7-58
Front turn signal lights
Bulb capacity 7-47
Replacement 7-60
Fuel
Fuel economy 4-2
Fuel hoses 7-32
Modification/alterations to the electrical or fuel systems 1-8
Tank capacity 1-4,9-9
Fuel selection 1-2
Fuses 7-37
BK0105501US.book 3 ページ ２００９年８月１０日　月曜日　午前１０時３２分

Alphabetical index
5
Bulb capacity 7-47
Replacement 7-67
Light auto-cutout function 3-203
Limited-slip differential 3-131
Loading information 4-7
Lubricants 9-9
M
Manual transaxle 3-91
Oil 7-13
,9-9
Shift points (recommended speed) 3-91
Mirror
Inside day/night rearview mirror 3-77
Outside rearview mirrors 3-79
Modification of your vehicle 1-7
Multi-information display 3-151
Multi-information meter
Switch 3-153
O
Octane requirement 1-2
Oil
Engine oil 7-7
,9-9
Manual transaxle oil 7-13
,9-9
Rear axle oil 7-15
Rear differential oil 9-9
Transfer oil 7-14
,9-9
Operation under adverse driving conditions 6-20
Outside rearview mirrors 3-79Overheating 6-6
P
Parking 4-6
Parking brake 3-74
Parking brake break-in 7-30
Parking brake lever stroke 7-29
Parking and side-marker lights
Bulb capacity 7-47
Replacement 7-56
,7-58
Polishing 7-76
Power brakes 3-132
Power door locks 3-56
power door lock switch 3-56
Power outlet 3-257
Power steering
Fluid 7-17
,9-9
System 3-133
Power windows 3-67
Lock switch 3-70
Main switch 3-68
Safety mechanism 3-69
Sub switch 3-69
Timer function 3-69
Puncture (Tire changing) 6-9
R
Radiator cap 7-11
Radio
BK0105501US.book 5 ページ ２００９年８月１０日　月曜日　午前１０時３２分