height adjustment MITSUBISHI LANCER EVOLUTION IV 1998 Workshop Manual

CLUTCH –
Service Specifications /
Lubricants / On-vehicle Service21-2
SERVICE SPECIFICATIONS
ItemsStandard value
Clutch pedal height mm162.5 – 165.5
Clutch pedal clevis pin play mm1 – 3
Clutch pedal free play mm6 – 13
Distance between the clutch pedal and the toeboard when the clutch is disengaged mm70 or more
LUBRICANTS
ItemsSpecified lubricantsQuantity
Clutch fluidMITSUBISHI genuine brake fluid “DIA-QUEEN
BRAKE FLUID SUPER 4”As required
Push rod assemblyRubber grease
Boot
Release cylinder push rodMOLYKOT BR-2 PUS
ON-VEHICLE SERVICE
1. CLUTCH PEDAL INSPECTION AND
ADJUSTMENT
(1) Turn up the carpet, etc. under the clutch pedal.
(2) Measure the clutch pedal height.
Standard value (A): 162.5 – 165.5 mm
(3) If the height of the clutch pedal is outside the standard
value, loosen the lock nut and adjust the pedal height
to the standard value using the adjusting bolt.
Clutch pedal height
A
Setting nutAdjusting bolt
Locking
nut
13 {1.3}
6 {0.6}

BASIC BRAKE SYSTEM – General / On-vehicle Service35A-2
GENERAL
OUTLINE OF CHANGE

The service procedures for left-hand drive vehicles have been established as described below.

The service procedures for the front and rear disc brakes have been changed since they had been
replaced by a different type. <EVOLUTION-VI with BREMBO braking system>
ON-VEHICLE SERVICE
BRAKE PEDAL CHECK AND ADJUSTMENT
<L.H. DRIVE VEHICLES>
1. Turn up the carpet, etc under the brake pedal.
2. Measure the brake pedal height as illustrated. If the brake
pedal height is not within the standard value, follow the
procedure below.
Standard value: 163.5 –166.5 mm
(1) Disconnect the stop lamp switch connector.
(2) Adjust the brake pedal height by turning the operating
rod with pliers (with the operating rod lock nut
loosened), until the correct brake pedal height is
obtained.
(3) Secure by tightening the lock nut of the operating
rod.
(4) Push the stop lamp switch in the direction of the
pedal stroke until it stops. (The switch will slide if
it is pushed firmly.)
(5) Lift up the pedal until the operating rod is fully
extended, and then slide the stop lamp switch back
to the required position. Adjust the position of the
switch by turning it until the distance shown in the
illustration is correct.
(6) Connect the connector of the stop lamp switch.
(7) Check that the stop lamp is not illuminated with the
brake pedal unpressed.
3. With the engine stopped, depress the brake pedal two
or three times. After eliminating the vacuum in the power
brake booster, press the pedal down by hand, and confirm
that the amount of movement before resistance is met
(the free play) is within the standard value range.
Standard value: 3 – 8 mmOperating
rod
Operating
rod lock nutStop lamp
switch
Pedal down
Pedal up
Lock nut
Lock nut
Outer case
0.5 – 1.0 mm

BODY – Hood42-2
HOOD
REMOVAL AND INSTALLATION
Adjustment of hood step and hood
striker linkageAdjustment of clearance and height
around hood
12
3 4
5
678 9
10
11
12 1314
15
Unit: Nm {kgf
m}9 {0.9}
12
156 1
1. Hood latch
2. Hood lock release handle
3. Hood weatherstrip
4. Hood weatherstrip
5. Hood insulator
6. Bumper
7. Hood support rod
8. Hood outlet garnish weatherstrip
9. Hood outlet garnish
10. Hood inlet garnish, upper
11. Hood inlet garnish, lowerHood lock release cable removal
steps

Splash shield <Driver’s side>
12. Hood lock release cable
Hood and hood hinge removal
steps
13. Washer hose connection
14. Hood
15. Hood hinge
Caution
For hood hinge and hood mounting, use only
specially surface-treated bolts.