trunk MITSUBISHI LANCER EVOLUTION IV 1998 Workshop Manual

REAR AXLE – Hydraulic Unit <Vehicles with AYC>27-50
HYDRAULIC UNIT <VEHICLES WITH AYC>
REMOVAL AND INSTALLATION
Pre-removal Operation
(1) Trunk Side Trim Removal
(2) Hydraulic Piping Fluid DrainingPost-installation Operation
(1) Hydraulic Piping Fluid Filling and Bleeding
(Refer to P.27-29.)
(2) Trunk Side Trim Installation
1 23 45
6
7 8 9
10 11 12
1314
Unit: Nm {kgf
m}
12 {1.2}
4
12 {1.2}
18 {1.8}
12 {1.2}
12 {1.2} 18 {1.8}
34 {3.5}
34 {3.5}
Removal steps
1. Dust guard
2. Suction hose and return hose con-
nection
3. Hydraulic unit hose assembly con-
nection
4. Hydraulic unit and bracket assem-
bly mounting bolt
C5. Hydraulic unit and bracket assem-
bly
6. Hydraulic unit
7. Hydraulic unit bracket
8. AYC harness9. Hydraulic unit bracket
10. Hydraulic unit hose assembly
B11. Return hose
B12. Suction hose
A13. Grommet
14. Oil reservoir
Caution
(1) When connecting the return hose and suction
hose, do not apply lubricant.
(2) No foreign matter should be allowed in the
hydraulic piping and joints.

REAR SUSPENSION – Rear Suspension Assembly34-4
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATION
Pre-removal Operation
(1) Center Exhaust Pipe Removal
(Refer to GROUP 15.)
(2) Trunk Room Side Trim Removal <GSR>
(3) AYC Fluid Draining
(Refer to GROUP 27 – On-vehicle Service.)Post-installation Operation
(1) AYC Fluid Refilling and Bleeding
(Refer to GROUP 27 – On-vehicle Service.)
(2) Center Exhaust Pipe Installation
(Refer to GROUP 15.)
(3) AYC Operation Check
(4) Parking Brake Cable Stroke Check
(Refer to GROUP 36 – On-vehicle Service.)
(5) Wheel Alignment Check and Adjustment
(Refer to P.34-3.)
1
34
5
6
7 9 10
1112
1314
15 1617
Unit: Nm {kgf
m}
44 {4.5}
108 – 127 {11.0 – 13.0}
54 {5.5}
88 {9.0}
93 {9.5}*88 {9.0}
158 2
15
29 – 34
{3.0 – 3.5}
25 {2.6}34 {3.5}25 {2.5}
69
{7.0} Toe control bar
EVOLUTION-V RS
137 – 156 {14.0 – 16.0}*59 – 68 {6.0 – 7.0}*
Removal steps
1. Fuel filler cap
2. Bolt
3. Filler neck protector
4. Cap
5. Shock absorber mounting nut
A6. Brake caliper assembly
7. Rear speed sensor <vehicles with
AYC>
8. Brake disc
9. Parking brake cable end (Refer to
GROUP 36.)
10. AYC fluid line connection <vehicles
with AYC>BB11. Propeller shaft connection
12. Upper arm mounting bolt
13. Trailing arm mounting bolt
14. Toe control arm mounting bolt
CA15. Crossmember mounting bolt
16. Differential support assembly
mounting bolt
17. Rear suspension assembly
Caution
The parts marked with * should be first temporarily
tightened, then torqued to specification with the
vehicle on the ground in unloaded condition.

REAR SUSPENSION – Shock Absorber Assembly34-13
SHOCK ABSORBER ASSEMBLY
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
Trunk Room Side Trim Removal and Installation
<GSR>
1
2
34
Unit: Nm {kgf
m}
44 {4.5}
88 {9.0}*
Removal steps
1. Cap
2. Shock absorber mounting nuts
3. Bolt
4. Shock absorber assemblyCaution
The part marked with * should be first temporarily
tightened, then torqued to specification with the
vehicle on the ground in unloaded condition.

42-1
BODY
CONTENTS
HOOD 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FENDER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRUNK LID <EVOLUTION-V> 4. . . . . . . . . . . .
BODY CONSTRUCTION
(Difference between
EVOLUTION-IV and V) 5. . . . . . . . . . . . . . . . . . . TYPE A (PROJECTED DIMENSIONS) 7. . . . .
TYPE B (ACTUAL-MEASUREMENT
DIMENSIONS) 11. . . . . . . . . . . . . . . . . . . . . . . . . .

BODY – Fender / Trunk Lid <EVOLUTION-V>42-4
REMOVAL SERVICE POINT
ASIDE TURN SIGNAL LAMP REMOVAL
Using a flat-tip screwdriver or similar tool, release the lock
from the fender panel and remove the side turn signal lamp.
INSTALLATION SERVICE POINT
ASIDE TURN SIGNAL LAMP INSTALLATION
Fit the hook into the fender panel to secure the side turn
signal lamp into position.
TRUNK LID <EVOLUTION-V>
The conventional procedures shall be used except for
followings.
INSTALLATION SERVICE POINT
TRUNK LID TORSION BAR INSTALLATION
(1) Torsion bars are color-coded, as indicated at their center.
Torsion bar <LH> ID colorTorsion bar <RH> ID color
White greenOrange
(2) Fit the end of the torsion bar into the mounting hole.
(3) As you did during removal, mount the special tool to
the torsion bar and twist the torsion bar to hook it onto
the link; then, hook it onto the holder.
Caution
Make sure that the special tool is positively mounted
to the torsion bar. If the torsion bar comes off the
special tool, it can damage the body and other parts.
Fender panel
Lock
Hook
Fender panel
Front of vehicle

EXTERIOR – Mark <EVOLUTION-V>51-16
2. brembo MARK
Application tape edge
Rear bumper lineTrunk lid opening line
3. EVOLUTION-V MARK (REAR)
Trunk lid opening line
Rear bumper line
(2) Installation procedure
1. Using unleaded gasoline, degrease the surface of the body on which the marks are mounted.
2. Peel off the release paper from the back side of the mark and affix the mark, ensuring the specified
dimensions are met.
Caution
(1) Perform the procedure in a dust-free place with an ambient temperature ranging from
20 to 38C.
(2) If the ambient temperature is below 20C, heat the mark and mounting position to 20
to 30C.
(3) Be sure to press each mark positively, as a low pressure results in the mark being
separated easily.