diagram MITSUBISHI LANCER EVOLUTION VI 1999 Workshop Manual

GENERAL – How to Use This Manual00-4
EXPLANATION OF MANUAL CONTENTS
Indicates procedures to be performed
before the work in that section is started,
and procedures to be performed after
the work in that section is finished.
Indicates (by symbols) where lubrica-
tion is necessary.
Maintenance and Servicing Procedures
The numbers provided within the diagram indi-
cate the sequence for maintenance and servic-
ing procedures.
Removal steps:
The part designation number corresponds
to the number in the illustration to indicate
removal steps.
Disassembly steps:
The part designation number corresponds
to the number in the illustration to indicate
disassembly steps.Installation steps:
Specified in case installation is impossible
in reverse order of removal steps. Omitted
if installation is possible in reverse order of
removal steps.
Reassembly steps:
Specified in case reassembly is impossible
in reverse order of disassembly steps.
Omitted if reassemby is possible in reverse
order of disassembly steps.
Classifications of Major Maintenance/Service Points
When there are major points relative to maintenance and servicing procedures
(such as essential maintenance and service points, maintenance and service stan-
dard values, information regarding the use of special tools, etc.), these are ar-
ranged together as major maintenance and service points and explained in detail.
A: Indicates that there are essential points for removal or disassembly.
A: Indicates that there are essential points for installation or reassembly.
Symbols for Lubrication, Sealants and Adhesives
Information concerning the locations for lubrica-
tion and for application of sealants and adhe-
sives is provided, by using symbols, in the dia-
gram of component parts or on the page follow-
ing the component parts page, and explained.: Grease
(multipurpose grease unless there is a
brand or type specified)
: Sealant or adhesive
: Brake fluid or automatic transmission fluid
: Engine oil, gear oil or air conditioner com-
pressor oil
: Adhesive tape or butyl rubber tape
Component Diagram
A diagram of the component parts is
provided near the front of each section
in order to give a reader a better under-
standing of the installed condition of
component parts.

GENERAL – How to Use This Manual00-5
Denotes tightening torque.
For bolts and nuts which do not
have a tightening torque listed,
refer to the “Tightening torque”.
indicates that there is
a continuity between the termi-
nals.
indicates terminals to
which battery voltage is applied.
Indicates the
section title.Indicates the
group num-
ber.Indicates the
page number.Indicates the
group title.
Denotes non-reus-
able part.
Repair kit or set parts
are shown. (Only very
frequently used parts
are shown.)
Operating procedures, cau-
tions, etc. on removal, installa-
tion, disassembly and reas-
sembly are described.
The title of the page (following
the page on which the diagram
of component parts is pres-
ented) indicating the locations of
lubrication and sealing proce-
dures.

GENERAL – How to Use Troubleshooting/Inspection Service Points00-10
HOW TO USE THE INSPECTION PROCEDURES
The causes of a high frequency of problems occurring in electronic circuitry are generally the connectors,
components, the ECU and the harnesses between connectors, in that order. These inspection procedures
follow this order, and they first try to discover a problem with a connector or a defective component.
Indicator does not turn on or off even if control
mode switch is pressed.
Indicator switch should not be illuminated is
illuminated.Probable cause
OK
OK
OK
Measure at switch connector A-44
Disconnect the connector, and measure at the harness
side.
Voltage between terminal 6 – earth and terminal 8 –
earth
OK:Approx. 5V
OK
NG
Check the following connector. A-44
Repair
OK
Check trouble symptom.
Replace the ECS-ECU.
In the above cases, the ECS switch circuit is defective or the indicator
circuit is defective.
CHECKING PROCEDURE 4
2. Indicates inspection carried out using the
MUT-II.
Indicates the operation and inspection proce-
dures.
Indicates the OK judgement conditions.
3. Detailed inspection procedures (methods)
such as component inspection and circuit
inspection are listed on a separate page, and
are given here for reference.
5. Inspect the contact condition at each connector terminal.
(Refer to Connector Inspection Service Points.)
The connector position can be located in the wiring diagram in the
electrical wiring manual by means of this symbol.
Caution
After carrying out connector inspection, always be sure to
reconnect the connector as it was before.
6. Confirm that there are trouble symptoms. If trouble symptoms have
disappeared, the connector may have been inserted incorrectly and the
trouble symptom may have disappeared during inspection.
If it seems that trouble symptoms still remain, proceed to the next page of
instructions.
7. If trouble symptoms still remain up to this stage, there is a possibility that there is an
open or short circuit in the harness between the connectors, so check the harness.
Alternatively, the cause may be a defective ECU, so try replacing the ECU and check
if the trouble symptom disappears.
NGECU switch component inspection (Refer to P.3-44.)
NG
1. Comments on the diagnosis code or trouble
symptom above.
MUT-II Data list
17 Control mode selection switch
OK:Voltage changes between approx. 0V → approx.
2.5V → approx. 5V when the switch is operated.
4. Indicates voltage and resistance to be measured at a particular
connector.
(Refer to Connector Measurement Service Points.)
The connector position can be located in the wiring diagram in the
electrical wiring manual by means of this symbol.
Indicates operation and inspection procedures, inspection terminals
and inspection conditions.
Indicates the OK judgement conditions.
HARNESS INSPECTION
Check for an open or short circuit in the harness between the terminals which were defective according
to the connector measurements. Carry out this inspection while referring to the electrical wiring manual.
Here, “Check harness between power supply and terminal xx” also includes checking for blown fuses.
For inspection service points when there is a blown fuse, refer to “Inspection Service Points for a Blown
Fuse.”
MEASURES TO TAKE AFTER REPLACING THE ECU
If the trouble symptoms have not disappeared even after replacing the ECU, repeat the inspection procedure
from the beginning.

ENGINE – Throttle Body11-74
DISASSEMBLY SERVICE POINTS
ATHROTTLE POSITION SENSOR AND IDLE AIR
CONTROL MOTOR REMOVAL
(1) Do not disassemble the sensor and motor.
(2) Do not immerse solvent to clean the sensor and motor.
Clean then with shop towel.
BTHROTTLE BODY REMOVAL
(1) Do not remove the throttle body.
(2) Check if the vacuum port or passage is clogged. Use
compressed air to clean the vacuum passage.
REASSEMBLY SERVICE POINT
ATHROTTLE POSITION SENSOR INSTALLATION
(1) Install the throttle position sensor to the throttle body
as shown in the diagram.
(2) Turn throttle position sensor 90° clockwise to set it, and
tighten screws.
(3) Check the continuity between terminal No. 3 (Idle throttle
position switch) and No. 4 (Earth).
Throttle valve conditionContinuity
Fully closedConductive
Fully openNo conductive
If there is no continuity with the throttle valve fully closed,
turn the throttle position sensor counterclockwise, and
then check again.
Throttle position sensor
Earth TPS power supply
TPS outputIdle position switch

MPI – General13-3
MPI System Diagram
1 Injector
2 ISC servo
3 Fuel pressure control valve
4 Waste gate solenoid valve
5 Secondary air control solenoid valve

Control relay

Fuel pump relay

A/C relay

Ignition coil

Exhaust temperature warning lamp

Engine warning lamp

Diagnosis output

Alternator G terminal

Fan motor relay

Tachometer

Fuel pump relay No.2 1 Oxygen sensor
2 Air flow sensor
3 Intake air temperature sensor
4 Throttle position sensor
5 Idle switch
6 Camshaft position sensor
7 Crank angle sensor
8 Barometric pressure sensor
9 High temperature sensor
10 Engine coolant temperature sensor
11 Detonation sensor

Power supply voltage

Ignition switch-IG

Ignition switch-ST

Vehicle speed sensor

A/C switch

Power steering fluid pressure switch

Alternator FR signalEngine ECU
1 Oxygen sensor
2 Air flow sensor3
Intake air tem-
perature sensor
4,
5
6 Camshaft position
sensor
7 Crank angle sensor 8 Barometric
pressure sensor
9 High temperature
sensor 10 Coolant temperature sensor
11 Detonation sensor1 Injector 2 ISC servo
3 Fuel pressure
control valve
4 Waste gate
solenoid valve 5 Secondary air
control solenoid
valveCanister
Check valveFrom
fuel
tank
Throttle position
sensor (with a
built-in
idle
switch)
Secondary
air valve
AirTo fuel
tankFuel
pressure
regulatorFrom
fuel
pump
Waste gate
actuator
Catalytic converter

C-1
ELECTRICAL
WIRING
(R.H. DRIVE VEHICLES)
CONTENTS
GENERAL 3. . . . . . . . . . . . . . . . . . . . . . . . . .
WIRING HARNESS CONFIGURATION
DIAGRAMS 4. . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE COMPARTMENT 4. . . . . . . . . . . . . . . .
DASH PANEL 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
FLOOR AND ROOF 12. . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT 14. . . . . . . . . . . .
SINGLE PART INSTALLATION
POSITION 16. . . . . . . . . . . . . . . . . . . . . . . . .
RELAY 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECU 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SENSOR 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOLENOID AND SOLENOID VALVE 19. . . .
INSPECTION CONNECTOR 20. . . . . . . . . . . .
FUSIBLE LINK AND FUSE 20. . . . . . . . . . . . .
EARTH CABLE 21. . . . . . . . . . . . . . . . . . . . . . . .
EARTH 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCUIT DIAGRAM 23. . . . . . . . . . . . . . . .
CENTRALIZED JUNCTION 23. . . . . . . . . . . . .
POWER DISTRIBUTION SYSTEM 24. . . . . .
STARTING SYSTEM 29. . . . . . . . . . . . . . . . . . .
IGNITION SYSTEM 30. . . . . . . . . . . . . . . . . . . .
CHARGING SYSTEM 31. . . . . . . . . . . . . . . . . .
MPI SYSTEM 32. . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM 38. . . . . . . . . . . . . . . . . . . .
HEADLAMP 40. . . . . . . . . . . . . . . . . . . . . . . . . . .
TAIL LAMP, POSITION LAMP, LICENCE
PLATE LAMP AND LIGHTING MONITOR
BUZZER 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROOM LAMP AND LUGGAGE
COMPARTMENT LAMP 45. . . . . . . . . . . . . . . .
IGNITION KEY CYLINDER ILLUMINATION
LAMP 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TURN-SIGNAL LAMP AND
HAZARD WARNING LAMP 48. . . . . . . . . . . . .
CONTINUED ON NEXT PAGE

– Engine Compartment WIRING HARNESS
CONFIGURATION DIAGRAMS
Connector
symbol
–01
thru
–50
A
Earth cable
C-4
WIRING HARNESS CONFIGURATION DIAGRAMS
ENGINE COMPARTMENT
A-01 (2-B) Brake fluid level switch
A-03 (1-B) Noise condenser
A-04 (1) Alternator
A-05 (4-GR) Alternator
A-09 (1-B) Starter
A-10 (1) Starter
A-12 (2-B) Fuel pressure solenoid valve
A-16 (4-B) Throttle position sensor
A-18 (6-B) Idle speed control servo
A-19 (3-B) Vehicle speed sensorA-20 (4-B) Windshield wiper motor
A-21 (8-B) Hydraulic unit <vehicles with ABS>
A-22 (2-B) Hydraulic unit <vehicles with ABS>
A-23 (2-B) Waste gate solenoid valve
A-25 (7-B) Air flow sensor
A-26 (2-B) Front speed sensor (LH) <vehicles with
ABS>
A-28 (10-B) Control harness and front harness
combination

– Engine Compartment WIRING HARNESS
CONFIGURATION DIAGRAMSC-5
A-29 (2-B) Front harness and battery harness
combination
A-33 (1) Horn (LH)
A-34 (1) Horn (LH)
A-35 (2-BR) Outside air temperature sensor <vehicles
with fully automatic air conditioner>
A-38 (2-B) Engine coolant temperature sensorA-39 (1-B) Engine coolant temperature gauge unit
A-45 (1) Horn (RH)
A-46 (1) Horn (RH)
A-49 (2-BR) Dual pressure switch
A-50 (2-B) Front speed sensor (RH) <vehicles with
ABS>

– Engine Compartment WIRING HARNESS
CONFIGURATION DIAGRAMS
Connector
symbol
–51
thru
–131
A
Earth cable
C-6
ENGINE COMPARTMENT
A-51 (3-B) Crank angle sensor
A-52 (1-B) Oil pressure switch
A-53 (2-B) Injector (No.1)
A-54 (2-B) Injector (No.2)
A-55 (2-B) Injector (No.3)
A-56 (2-B) Injector (No.4)
A-63 (4-B) O
2 sensor
A-72 (2-B) Back-up lamp switch
A-73 (1-L) Engine speed detection connector
A-76 (6) Valve relay <vehicles with ABS>
A-77 (5) Motor relay <vehicles with ABS>A-78 (2-GR) Side turn signal lamp (LH)
A-80X (5) Horn relay <vehicles with SRS air bag>
A-82X (5) Radiator fan relay (LO)
A-84X (5) Headlamp relay
A-86X (4) Alternator relay
A-88 (6-B) Control harness and battery harness
combination
A-89 (2-BR) Front turn signal lamp (LH)
A-90 (3-B) Headlamp (LH)
A-91 (2) Position lamp (LH)
A-92 (2-B) Fog lamp (LH)

– Engine Compartment WIRING HARNESS
CONFIGURATION DIAGRAMSC-7
A-94 (4-GR) Radiator fan motor
A-96 (2-GR) Knock sensor
A-97 (3-B) Camshaft position sensor
A-99 (2-B) Condenser fan motor
A-101 (1) Power steering oil pressure switch
A-102 (1) Spare connector for fog lamp
A-103 (2-B) Fog lamp (RH)
A-104 (2) Position lamp (RH)
A-105 (3-B) Headlamp (RH)
A-106 (1-B) A/C compressor assembly
A-107 (2-BR) Front turn signal lamp (RH)
A-110 (3-GR) Ignition coil 1
A-111 (3-GR) Ignition coil 2A-112X (4) Radiator fan relay (HI)
A-113X (4) Condenser fan relay (LO)
A-114X (4) Condenser fan relay (HI)
A-116X (4) A/C compressor relay
A-117 (2-GR) Side turn signal lamp (RH)
A-123 (5-B) Fuel pump relay No.2
A-124 (2-B) Fuel pump resistor
A-125 (6-B) Resistor (for injector)
A-126 (5-B) AYC relay
A-127 (2-B) Secondary air control solenoid valve
A-128 (2-GR) Condenser fan motor
A-129 (2-B) Water spray motor
A-131 (1-B) Noise condenser