exterior MITSUBISHI LANCER IX 2006 Service Manual

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-3
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-3
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-3
REMOVAL AND INSTALLATION . . . . . . . . 51-3
DISASSEMBLY AND REASSEMBLY . . . . . 51-4
REAR BUMPER ASSEMBLY . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-8
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-8
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-9
REMOVAL AND INSTALLATION . . . . . . . . 51-9
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-14
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-14
REMOVAL AND INSTALLATION . . . . . . . . 51-14
GARNISHES . . . . . . . . . . . . . . . . . . .51-16
REMOVAL AND INSTALLATION . . . . . . . . 51-16
DOOR SASH TAPE . . . . . . . . . . . . . .51-17
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-17
DOOR SASH TAPE . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
<Sedan> . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
<Wagon> . . . . . . . . . . . . . . . . . . . . . . . . . . 51-21
REAR SPOILER <Sedan > . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
TAILGATE SPOILER <Wagon>. . . . .51-26
REMOVAL AND INSTALLATION . . . . . . . . 51-26
ROOF RAIL <Wagon> . . . . . . . . . . . .51-27
REMOVAL AND INSTALLATION . . . . . . . . 51-27
WINDSHIELD WIPER AND
WASHER. . . . . . . . . . . . . . . . . . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-29
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-30
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-30
WINDSHIELD WIPER AND WASHER . . . . 51-31
REMOVAL AND INSTALLATION . . . . . . . . 51-31
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-33
REAR WIPER AND WASHER
<Wagon> . . . . . . . . . . . . . . . . . . . . . .51-35
GENERAL INFORMATION . . . . . . . . . . . . . 51-35
SERVICE SPECIFICATION . . . . . . . . . . . . 51-35
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-36
REAR WIPER AND WASHER . . . . . . . . . . 51-36
REMOVAL AND INSTALLATION . . . . . . . . 51-36
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-37
Continued on next page

FRONT BUMPER ASSEMBLY
EXTERIOR51-3
FRONT BUMPER ASSEMBLY
ADHESIVEM1511000501195
ItemSpecification
Front three-diamond markDouble-sided tape: Generic products
0.8 mm thickness
FRONT BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001401124
AC504557
AC300466
Y0534AU
AC405706
AB
2
4
5
5
3 1
C
C
B
B
A
A
A
AA
A
A
A
3
2
Section A – A
3
Clip
Front end
crossmember
Clip
Section B – B
5
3
Section C – C
Removal steps
1.Splash shield mounting clips
2.Radiator grille assembly
•Fog lamp connector connection
3.Front bumper assembly
4.Front bumper beam assembly
5.Front bumper fixing clip
Removal steps (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-4
DISASSEMBLY AND REASSEMBLY
M1511001601128
AC504558AB
Double-sided tape: Generic products
0.8 mm thickness
1
1
12
13
14
11
10
10
4
7
7
6
6
8
9
8
5
3N
N
N
2
Removal steps
1.Front three-diamond mark
2.Under duct
3.Air intake bezel <Vehicle without front
fog lamp>
4.Front fog lamp sup port <Vehicle with
front fog lamp>
5.Front fog lamp bezel <Vehicle with
front fog lamp>
<<A>>>>A<<6.Rivets
7.Front bumper side plate
8.Radiator grille
9.Radiator centre grille
10.Front bumper garnish
11 .Front bumper extension <INTENSE>
12.Front bumper nut
13.Licence plate garnish
14.Front bumper face
Removal steps (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-5
DISASSEMBLY SERVICE POINT
<<A>> RIVETS REMOVAL
AC100411AB
Rivet
Drill
Bumper face
Use a d r ill (4.0 mm) to make a h o le in the rive t to
break it, an
d then remo ve th e rivet.
REASSEMBL Y SER V ICE POINT
>>A<< RIVETS ASSEMBL Y
AC305178AC
1
2
3
4 Portion A
Rivet
Rivet tool
Flange
Rivet
Front bumper
side plate
Rivet tool
Front bumper
face
Front bumper face
Use the rive t tool sho w n in th e illustration to att a ch
the rivet b
y the following p r oced ures.
1. Insert t he rivet in to t he f r ont bumpe r f a ce an d front
bu m p er s i de p l at e .
2.Place t he rivet too l over port i on A o f the rivet.
3.Wh ile push i ng t he fla nge surface of th e rivet with
th e rivet too l , press t he han dle o f the to ol.
4.Th e thin p a rt o f portio n A is cut out an d the rivet is
h e ld in position.

REAR BUMPER ASSEMBLY
EXTERIOR51-6
REAR BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001901022
Pre-removal and Post-installation Operation
•Rear Combination Light Removal and Installation.
<Sedan> (Refer to GROUP 54A, Rear Combination Lamp
P.54A-82.)
•Rear End Trim Removal and Installation. (Refer to
GROUP 52A, Trims
P.52A-13.)
•Rear Splash Shield Removal and Installation.
AC300411
AC300412
AC504608
Clip
Rear bumper assembly Section A – A
Section B – B
Clip
Rear bumper assembly
Rear bumper assembly
AB
B
B
A
A
A
A
<Sedan>
AC504610
A
A
B
B
C
C
Clip
Clip
Rear bumper
assembly
Rear bumper
assembly
Rear bumper
assembly
Clip
Section A – A
Section B – B
Section C – C
Rear bumper assembly
<Wagon>
AB

REAR BUMPER ASSEMBLY
EXTERIOR51-7
DISASSEMBLY AND REASSEMBLY
M1511002100640
AC504609
1
2
9
N
3
8
4
5
6
AB
<Sedan>
AC504611
1
2
9
N
3
8
4
5
7
6
AB
<Wagon>
Disassembly steps
<<A>>>>A<<1.Rivets
2.Rear bumper side plate assembly
3.Rear bumper centre reinforcement
4.Rear fog lamp bracket
5.Rear fog lamp assembly
6.Rear fog lamp bezel
7.Extension
8.Rear bumper extension <INTENSE>
9.Rear bumper face
Disassembly steps (Continued)

MOULDINGS
EXTERIOR51-8
DISASSEMBLY SERVICE POINT
<<A>> RIVETS REMOVAL
AC100411AB
Rivet
Drill
Bumper face
Use a d r ill (4.0 mm) to make a h o le in the rive t to
break it, an
d then remo ve th e rivet.
ASSEMBLY SER V ICE POINT
>>A<< RIVETS ASSEMBL Y
Y0412AU
AC00587618E0192AE
1
2
3
4 Portion A
Rivet
Flange
Rivet
Rear bumper
side plate
Rear bumper
face
Rear bumper face
Rivet tool
Rivet tool
Use the rive t tool sho w n in th e illustration to att a ch
the rivet b
y the following p r oced ures.
1.In sert the rivet into the rea r bumper fa ce a nd rea r
bu m p er s i de p l at e .
2.Place t he rivet too l over port i on A o f the rivet.
3.Wh ile push i ng t he fla nge surface of th e rivet with
th e rivet too l , press t he han dle o f the to ol.
4.Th e thin p a rt o f portio n A is cut out an d the rivet is
h e ld in position.
MOULDI NGS
SPECIAL T O OL
M151 100 0601 13 6
ToolNumberNameUse
MB990449
MB990449Window moulding removerRemoval of drip moulding

MOULDINGS
EXTERIOR51-9
ADHESIVE
M1511000500749
ApplicationSpecified adhesive
Front fender, front and rear door mouldingsDouble-sided tape: Generic products
[a: 6 mm width 1.2 mm thickness, b: 20 mm width 1.2
mm thickness]
MOULDINGS
REMOVAL AND INSTALLATIONM1511004700541
AC504995
Y0622AU
Y0624AUY0623AU
Y0729AU
W0740AU
Section A – A
DRIP MOULDINGS
<Sedan>
Section B – B Section C – C Section D – D
Section E – E
AB
N
N
N
N
N
CC
E E
D
D
B
B
A
A
1
2
6
4
3
5
7
8
9
N
N
N
111
9 8
51
1
6, 7 2, 3, 4

AC304340
1
1
AA
AA
AB
B
B
C
C
C
C
B B
N
N
N
2
N2
4
3
N3
N4
N
6
9
7
N
6N
N
7N
N9
<Wagon>
<Vehicle with roof rail>
<Vehicle without roof rail>
Removal steps
<<A>>>>C<<1.Roof drip moulding
>>B<<2.Front drip moulding clip A
>>B<<3.Front drip moulding clip B
>>B<<4.Front drip moulding clip C
>>B<<5.Rear drip moulding clip
>>A<<6.Drip moulding clip A
>>A<<7.Drip moulding clip B
>>A<<8.Drip moulding clip C
9.Roof drip moulding clip
MO
UL DI N G S
EXTERIOR51-10
REMOVA L SER VICE POINT
<<A>> ROOF DRIP MOULDING REMOV A L
CAUTION
If the moulding has become warped, it should not
be reused.
AC304375MB990449AB
Use special tool window moulding remover
(MB990449) to lever out the moulding.

MOULDINGS
EXTERIOR51-11
INSTALLATION SERVICE POINTS
>>A<< DRIP MOULDING CLIP C/DRIP
MOULDING CLIP B/DRIP MOULDING
CLIP A INSTALLATION
1. The drip moulding clips A, B and C differ according to where they are used, so check the
identification colour before installation.
Applicable locationIdentification colour
Drip moulding clip AYe l l o w
Drip moulding clip BBlue
Drip moulding clip CMilky white
AC003629
Front pillar outer
Portion B
Portion AAD
2. Af ter inst alling the clip to the f r ont pilla r outer in
align m ent with it s portio n A, cu t from portion B.
>>B<< REAR DRIP MOULDING
CLIP/FRONT DRIP MOULDING CLIP
C/FRONT DRIP MOULDING CLIP
B/FRONT DRIP MOULDING CLIP A
INST
ALLA TION
The front drip mou l din g clip s A, B, C an d rear d r ip
moulding
clip dif f er accordin g to where they are
used
, so check th e ide n tification colou r before inst al
-
lation.
Applicable locationIdentification colour
Front drip moulding clip AOrange
Front drip moulding clip BPurple
Front drip moulding clip CBlue
Rear drip moulding clipGrey
>>C<< ROOF DRIP MOULDING
INSTALLA TION
Install the clip s to th e roof d r ip mould i ng before
inst
allin g the moulding to the vehicle body .