200 MITSUBISHI MONTERO 1998 User Guide (1501 Pages)

manufacturer-recommended, maintenance. We encourage participating
service and repair shops (including franchisees and dealers) to adopt
(1) a Pledge of Assurance to their Customers and (2) the Motorist
Assurance Program Standards of Service. All participating service
providers have agreed to subscribe to this Pledge and to adhere to the
promulgated Standards of Service demonstrating to their customers that
they are serious about customer satisfaction.
These Standards of Service require that an inspection of the
vehicle's (problem) system be made and the results communicated to the\
customer according to industry standards. Given that the industry did
not have such standards, the Motorist Assurance Program successfully
promulgated industry inspection communication standards in 1994-95 for
the following systems: Exhaust, Brakes, ABS, Steering and Suspension,
Engine Maintenance and Performance, HVAC, and Electrical Systems.
Further, revisions to all of these inspection communication standards
are continually re-published.
In addition to these, standards for Drive Train and
Transmissions have recently been promulgated. Participating shops
utilize these Uniform Inspection & Communication Standards as part of
the inspection process and for communicating their findings to their
customers.
The Motorist Assurance Program continues to work
cooperatively and proactively with government agencies and consumer
groups toward solutions that both benefit the customer and are
mutually acceptable to both regulators and industry. We maintain the
belief that industry must retain control over how we conduct our
business, and we must be viewed as part of the solution and not part
of the problem. Meetings with state and other government officials
(and their representatives), concerned with auto repair and/or
consumer protection, are conducted. Feedback from these sessions is
brought back to the association, and the program adjusted as needed.
To assure auto repair customers recourse if they were not
satisfied with a repair transaction, the Motorist Assurance Program
offers mediation and arbitration through MAP/BBB-CARE and other non-
profit organizations. MAP conducted pilot programs in twelve states
before announcing the program nationally in October, 1998. During the
pilots, participating repair shops demonstrated their adherence to the
Pledge and Standards and agreed to follow the UICS in communicating
the results of their inspection to their customers. To put some
"teeth" in the program, an accreditation requirement for shops was
initiated. The requirements are stringent, and a self-policing method
has been incorporated which includes the "mystery shopping" of
outlets.
We welcome you to join us as we continue our outreach... with
your support, both the automotive repair industry and your customers
will reap the benefits. Please visit MAP at our Internet site www.
motorist.org or contact us at:
1444 I Street, NW Suite 700
Washington, DC 20005
Phone (202) 712-9042 Fax (202) 216-9646
January 1999
MAP UNIFORM INSPECTION GENERAL GUIDELINES
OVERVIEW OF SERVICE REQUIREMENTS & SUGGESTIONS
It is MAP policy that all exhaust, brake, steering,
suspension, wheel alignment, drive-line, engine performance and
maintenance, and heating, ventilation and air conditioning, and
electrical services be offered and performed under the standards and
procedures specified in these sections.

Standards as part of the inspection process and for communicating
their findings to their customers.
The Motorist Assurance Program continues to work
cooperatively and proactively with government agencies and consumer
groups toward solutions that both benefit the customer and are
mutually acceptable to both regulators and industry. We maintain the
belief that industry must retain control over how we conduct our
business, and we must be viewed as part of the solution and not part
of the problem. Meetings with state and other government officials
(and their representatives), concerned with auto repair and/or
consumer protection, are conducted. Feedback from these sessions is
brought back to the association, and the program adjusted as needed.
To assure auto repair customers recourse if they were not
satisfied with a repair transaction, the Motorist Assurance Program
offers mediation and arbitration through MAP/BBB-CARE and other non-
profit organizations. MAP conducted pilot programs in twelve states
before announcing the program nationally in October, 1998. During the
pilots, participating repair shops demonstrated their adherence to the
Pledge and Standards and agreed to follow the UICS in communicating
the results of their inspection to their customers. To put some
"teeth" in the program, an accreditation requirement for shops was
initiated. The requirements are stringent, and a self-policing method
has been incorporated which includes the "mystery shopping" of
outlets.
We welcome you to join us as we continue our outreach... with
your support, both the automotive repair industry and your customers
will reap the benefits. Please visit MAP at our Internet site www.
motorist.org or contact us at:
1444 I Street, NW Suite 700
Washington, DC 20005
Phone (202) 712-9042 Fax (202) 216-9646
January 1999
MAP UNIFORM INSPECTION GENERAL GUIDELINES
OVERVIEW OF SERVICE REQUIREMENTS AND SUGGESTIONS
It is MAP policy that all exhaust, brake, steering,
suspension, wheel alignment, drive-line, engine performance and
maintenance, and heating, ventilation and air conditioning, and
electrical services be offered and performed under the standards and
procedures specified in these sections.
Before any service is performed on a vehicle, an inspection
of the appropriate system must be performed. The results of this
inspection must be explained to the customer and documented on an
inspection form. The condition of the vehicle and its components will
indicate what services/part replacements may be "Required" or
"Suggested". In addition, suggestions may be made to satisfy the
requests expressed by the customer.
When a component is suggested or required to be repaired or
replaced, the decision to repair or replace must be made in the
customer's best interest, and at his or her choice given the options
available.
This section lists the various parts and conditions that
indicate a required or suggested service or part replacement.
Although this list is extensive, it is not fully inclusive. In
addition to this list, a technician may make a suggestion. However,
any suggestions must be based on substantial and informed experience,
or the vehicle manufacturer's recommended service interval and must be
documented.
Some conditions indicate that service or part replacement is

98V220000: FRONT BRAKE LINE INSPECTION
1998 Mitsubishi Montero
NHTSA RECALL BULLETIN
Model(s): 1997-98 Mitsubishi Montero
Campaign No: 98V220000
Number of Affected Vehicles: 61800
Beginning Date of Manufacture: 1996 JUN
Ending Date of Manufacture: 1998 MAY
VEHICLE DESCRIPTION:
Sport utility vehicles.
DESCRIPTION OF DEFECT:
The front brake lines can develop pin holes due to chaffing against
the edge of the pass-through hole in the inner fender.
CONSEQUENCE OF DEFECT:
Brake fluid can leak resulting in deteriorated braking performance and
illumination of the brake indicator lamp.
CORRECTIVE ACTION:
Dealers will inspect the front brake lines for signs of wear and
routing. If the lines are not correctly centered in the pass-through
hole, the lines will be repositioned by bending slightly to correct.
If there is evidence of brake line wear, the brake line will be
replaced.
OWNER NOTIFICATION:
Owner notification is expected to begin October 19, 1998. Owners who
take their vehicles to an authorized dealer on an agreed upon service
date and do not receive the free remedy within a reasonable time
should contact Mitsubishi at 1-800-222-0037. Also contact the
National Highway Traffic Safety Administration's Auto Safety Hotline
at 1-888-dash-2-dot (1-888-327-4236).
ADDITIONAL INFORMATION:
The National Highway Traffic Safety Administration operates Monday
through Friday from 8:00 AM to 4:00 PM, Eastern Time. For more
information call (800) 424-9393 or (202) 366-0123. For the hearing
impaired, call (800) 424-9153.

referred to as BARO pressure sensor. For terminal
identification, see VAF sensor under TERMINAL IDENTIFICATION.
For circuit and wire color identification, see
L - WIRING DIAGRAMS article.
1) Component testing procedure without using scan tool not
available from manufacturer at time of publication. Turn ignition
switch to ON position. Using scan tool, read BARO sensor pressure
(item 25). See BARO PRESSURE SENSOR SPECIFICATIONS table. If pressure
is not as specified, replace BARO pressure sensor. If pressure is as
specified, go to next step.
BARO PRESSURE SENSOR SPECIFICATIONS TABLE
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Altitude in Ft. (M) Pressure in kPa (mmHg)
0 (0) .......................................... 101 (768)
1969 (600) ...................................... 95 (710)
3937 (1200) ..................................... 88 (660)
5906 (1800) ..................................... 81 (610)
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2) Disconnect BARO pressure sensor connector. Using DVOM,
check for continuity between chassis ground and BARO pressure sensor
connector terminal No. 5. If continuity does not exist, repair wiring
harness as necessary. If continuity exists, go to next step.
3) Turn ignition switch to OFF position. With BARO pressure
sensor disconnected, disconnect PCM connector. Ground PCM connector
terminal No. 51. Using DVOM, check for continuity between chassis
ground and BARO pressure sensor connector terminal No. 2. If
continuity does not exist, repair wiring harness as necessary. If
continuity exists on Montero, go to next step. On 3000GT, go to step
5).
4) Ground PCM connector terminal No. 42. Check for continuity
between chassis ground and BARO pressure sensor connector terminal No.
1. If continuity does not exist, repair wiring harness as necessary.
If continuity exists, go to next step.
5) Reconnect PCM connector. With BARO pressure sensor
connector disconnected, turn ignition switch to ON position. Using
DVOM, check for voltage between chassis ground and BARO pressure
sensor connector terminal No. 1. If voltage is not 4.8-5.2 volts,
replace PCM. If voltage is as specified, condition required to set DTC
is not present at this time. Go to next step.
6) Test is complete. Intermittent problem may exist. Road
test vehicle (if necessary) and attempt to duplicate conditions that
caused original complaint. Recheck for DTCs. If no DTCs are displayed,
go to INTERMITTENT DTCS .
DTC P0110: INTAKE AIR TEMPERATURE (IAT) SENSOR CIRCUIT
FAILURE
NOTE: IAT sensor is built into Volume Airflow (VAF) sensor. For
DTC P0110 test purposes, VAF sensor will be referred to as
IAT sensor. For terminal identification, see VAF sensor
under TERMINAL IDENTIFICATION . For circuit and wire color
identification, see L - WIRING DIAGRAMS article.
1) If using scan tool, go to step 3). Disconnect IAT sensor
connector. Using a thermometer, check engine compartment ambient
temperature. Using DVOM, check resistance between IAT sensor terminals
No. 5 and 6. Resistance should be 6000 ohms at 32
F (0C), 2700 ohms
at 68F (20C) or 400 ohms at 176F (80C). If resistance is not as
specified, replace IAT sensor. If resistance is as specified, go to

3) Using scan tool, read FUEL INJECTOR DRIVE TIME (item 41)
while cranking engine. See INJECTOR CRANKING DRIVE TIME SPECIFICATIONS
table. Go to next step.
INJECTOR CRANKING DRIVE TIME SPECIFICATIONS TABLE
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Coolant Temperature Drive Time (ms)
32
F (0C)
Montero ...................................... 11.0-17.0
3000GT
DOHC
Non-Turbo ................................ 12.9-19.3
Turbo ..................................... 8.4-12.6
SOHC ....................................... 13.8-16.8
68
F (20C)
Montero ...................................... 28.0-42.0
3000GT
DOHC
Non-Turbo ................................ 36.1-54.1
Turbo .................................... 23.3-34.9
SOHC ....................................... 40.0-48.8
176
F (80C)
Montero ....................................... 7.4-11.2
3000GT
DOHC
Non-Turbo ................................. 8.2-12.4
Turbo ...................................... 5.4-8.2
SOHC ........................................ 8.6-10.6
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4) Ensure engine coolant temperature is at 176-205F (80-
95C), all accessories are off and A/T is in Park or M/T is in
Neutral. Using scan tool, read FUEL INJECTOR DRIVE TIME (item 41)
under specified engine conditions. See
INJECTOR OPERATING DRIVE TIME SPECIFICATIONS table. Go to next step.
INJECTOR OPERATING DRIVE TIME SPECIFICATIONS TABLE
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Engine Speed Drive Time (ms)
700 RPM
Montero ........................................ 2.1-3.3
3000GT
DOHC
Non-Turbo .................................. 2.5-3.7
Turbo ...................................... 1.7-2.9
SOHC ......................................... 2.3-3.5
2000-2500 RPM
Montero ........................................ 1.9-3.1
3000GT
DOHC
Non-Turbo .................................. 2.2-3.4
Turbo ...................................... 1.5-2.7
SOHC ......................................... 2.1-3.3
Suddenly Accelerated
Montero & 3000GT ................................... ( 1)
( 1) - Drive time should increase.
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5) Allow engine to idle after warm up. Using scan tool, shut
off fuel injectors in sequence. Idle should change when good fuel

Eclipse 2.0L Non-Turbo With A/T
Disconnect sensor harness connector. Check resistance between
sensor terminals. Resistance should be 300-1200 ohms. Replace sensor
as necessary.
OIL PRESSURE GAUGE
Circuit Test (Eclipse, Montero & 3000GT)
1) Disconnect oil pressure gauge wiring connector from
sending unit inside engine compartment. Connect a 12-volt test light
between harness connector terminal and ground. Turn ignition on, but
DO NOT start engine.
2) If test light comes on and gauge needle moves, go to GAUGE
RESISTANCE TEST. If test light does not come on and gauge needle does
not move, repair wiring to sending unit.
Gauge Resistance Test (Eclipse, Montero & 3000GT)
1) Remove instrument cluster from instrument panel. See
INSTRUMENT CLUSTER under REMOVAL & INSTALLATION. On 3000GT, remove air
distribution duct and combination gauges.
2) On all models, check continuity between oil pressure gauge
terminals. See Fig. 17, 18 or 19. See
OIL PRESSURE GAUGE RESISTANCE SPECIFICATIONS table. If resistance is
not within specification, replace oil pressure gauge.
OIL PRESSURE GAUGE RESISTANCE SPECIFICATIONS TABLE
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Application Ohms
Eclipse & 3000GT ................................... 40-44
Montero ............................................... 50
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Fig. 17: Oil Pressure Gauge Resistance Test Terminals (Eclipse)
Courtesy of Mitsubishi Motor Sales of America

Pickup .......... 1996-97 ........... DS .............. NISSAN-5
Pulsar NX ....... 1989-90 ........... DS .............. NISSAN-6
Quest ........... 1997-98 ........... D/P ............. NISSAN-3
1996 ............. D/P ............. NISSAN-4
1994-95 ........... DS .............. NISSAN-5
Sentra .......... 1997-98 ........... D/P ............. NISSAN-3
1995-96 ........... D/P ............. NISSAN-4
1994 ............. DS .............. NISSAN-5
1993 ............. DS .............. NISSAN-6
200SX ........... 1997-98 ........... D/P ............. NISSAN-3
1995-96 ........... D/P ............. NISSAN-4
240SX ........... 1997-98 ........... D/P ............. NISSAN-3
1995-96 ........... D/P ............. NISSAN-4
300ZX ........... 1994-96 ........... D/P ............. NISSAN-4
1991-93 ........... DS .............. NISSAN-6
(1) - Location Definitions: D/P = Driver's & Passenger's Side,
DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - NISSAN-1\
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Action Component or System

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Replace After
* Air Bag Module(s)

Deployment
* Control Unit, Diagnosis

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Inspect & If
* Crash Zone Sensor ( 1)

Damaged, Replace
* Instrument Panel

Component
* Passenger Deactivation Switch

(Even If Air
* Spiral Cable

Bag Did Not
* Steering Wheel

Deploy)
* Wiring Harnesses

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Comments
* If any components are damaged or bent, they

must be replaced.

* DO NOT attempt SRS wiring harness repairs.

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(
1) - 4WD only.

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INSPECTION PROCEDURES TABLE - NISSAN-2\
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Action Component or System

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Replace After
* Air Bag Module(s)

Deployment
* Control Unit, Diagnosis

* Side Air Bag Module ( 1)

* Satellite Sensor ( 1)

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Inspect & If
* Center Pillar Inner ( 1)

Damaged, Replace
* Instrument Panel

Component
* Seat ( 1)

(Even If Air
* Spiral Cable

Bag Did Not
* Steering Wheel

Deploy)
* Wiring Harnesses

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Comments
* If any components are damaged or bent, they

must be replaced.

FLUID CAPACITIES
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Item Condition Specification (1)
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Engine Oil Oil Pan 4.5 Qts. (4.3L)

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Oil Filter 0.32 Qts. (0.3L)

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Oil Cooler 0.32 Qts. (0.3L)
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1) - Capacities are recommended or calculated levels. Always use

dipstick to measure level.
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120,000 MILE (200,000 KM) NORMAL SERVICE
120,000 MILE (200,000 KM) NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed
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SERVICE
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Ball Joints With Grease Nipple (
6)
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Propeller Shaft Joints (
6)
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INSPECT
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Fuel Hoses (
3)
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Fuel System (Tank, Pipe Line, Connection & Fuel Tank Filler

Tube Cap) (
3)
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Evaporative Emission Control System (Except Evaporative

Emission Canister) (
7)
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Drive Belt (For Generator, Water Pump, Power Steering Pump)
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Manual Transmission Oil
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Transfer Oil
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Disc Brake Pads (
4)
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Brake Hoses (
4)
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Ball Joint & Steering Linkage Seals (
3)
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Drive Shaft Boots (
4)
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Exhaust System (
3)
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Distributor Cap & Rotor (
7)
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REPLACE
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Engine Oil (
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Engine Oil Filter (
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STEERING COLUMN
1998 Mitsubishi Montero
1997-98 STEERING
Mitsubishi - Steering Columns - RWD & 4WD
Mitsubishi: Montero, Montero Sport
DESCRIPTION & OPERATION
WARNING: Vehicle is equipped with a Supplemental Restraint System
(SRS) that includes an air bag located in steering wheel.
Use caution when working around steering column. Ensure
battery is disconnected before attempting any repair. DO NOT
apply electrical power to any component on steering column
without disconnecting air bag module (air bag could deploy).
Steering column consists of a collapsible steering shaft with
lower joint assembly. Vehicle is equipped with a Supplemental
Restraint System (SRS) that includes an air bag and clockspring
located in steering column wheel.
NOTE: For information not covered in this article, air bag
DIAGNOSIS & TESTING or DISPOSAL PROCEDURES, see AIR BAG
RESTRAINT SYSTEM article.
DISABLING & ACTIVATING AIR BAG SYSTEM
WARNING: Wait at least 60 seconds after disconnecting negative
battery cable before servicing SRS. System reserve capacitor
maintains SRS voltage for about 60 seconds after battery is
disconnected. Servicing SRS before 60-second period may
cause accidental air bag deployment and possible personal
injury.
To disable system, turn ignition switch to OFF position.
Disconnect and isolate negative battery cable end. Wait at least 60
seconds. To activate system, reconnect negative battery cable.
AIR BAG SERVICE PRECAUTIONS
The following precautions should be observed when working
with SRS:
* Disable SRS before servicing any SRS or steering column
component. Failure to do this may result in accidental air
bag deployment and possible personal injury. See DISABLING &
ACTIVATING AIR BAG SYSTEM.
* Wait at least 60 SECONDS after disabling air bag system. SRS
system retains enough voltage, for a short time after system
is disabled, to deploy air bag.
* After repairs, always turn ignition on to ensure SRS warning
light is working properly and no system faults are indicated.
* Always wear safety glasses when servicing or handling an air
bag.
* DO NOT expose air bag module and clockspring to temperatures
more than 200
F (93C).
* When placing a live air bag on a bench or other surface,
always face air bag and trim cover up, away from surface.
This will reduce motion of module if air bag accidentally

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