MITSUBISHI MONTERO 2000 Service Repair Manual

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HEATER, AIR
CONDITIONER AND
VENTILATION
<AUTOMATIC A/C>
Click on the applicable bookmark to selected the required model year.


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55B-1
HEATER, AIR
CONDITIONER AND
VENTILATION
<AUTOMATIC A/C>
CONTENTS
SERVICE SPECIFICATIONS 2.................
LUBRICANTS 2..............................
SPECIAL TOOLS 3...........................
TROUBLESHOOTING <FRONT A/C> 3........
TROUBLESHOOTING <REAR A/C> 3.........
ON-VEHICLE SERVICE 24...................
Magnetic Clutch Test 24.........................
Idle Up Operation Check <Petrol> 25.............
FRONT A/C 25..............................
Automatic A/C Control Panel Assembly
(A/C-ECU) 25..................................Blower Linear Controller 26......................
Air Mix Damper Motor and
Air Outlet Changeover Damper Motor 27..........
Heater Water Temperature Sensor 29.............
PHOTO SENSOR 30........................
OUTSIDE AIR TEMPERATURE SENSOR 30..
REAR A/C 30...............................
Electric Motor for Air Outlet Changeover
Damper 30....................................
REFRIGERANT LINE 31.....................
COMPRESSOR 33...........................


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HEATER, AIR CONDITIONER AND VENTILATION -Service Specifications/Lubricants55B-2
SERVICE SPECIFICATIONS
ItemStandard value
Resistance value of the potentiometer for the air mix damper (front A/C) kWApprox. 0.96 - 5.76
Resistance value of the potentiometer for the air outlet changeover damper (front A/C)
kWApprox. 0.96 - 5.76
Resistance of the rear air conditioner switch (temperature control switch) <except rear
heater (floor console)> kW0-3
Resistance of the potentiometer for the air mix damper <Rear heater, dual A/C> kW1.2 - 4.8
Resistance value of the resistor (rear A/C)Between terminals 1 and 64.9±7%
WBetween terminals 1 and 31.25±7%
Air compressor air gap mm0.35 - 0.65
Idle speed r/min (N or P range)Petrol600±50
Idle-up speed r/min (N or P range)PetrolWhen the A/C is under
low load700±50
When the A/C is under
medium load800±50
When the A/C is under
high load1,000±50
LUBRICANTS
ItemBrandQuantity
Compressor oil mlSingle A/C <except vehicles with rear
cooler>DENSO OIL 8120±20
Single air conditioner <vehicles with
rear cooler>, dual air conditionerDENSO OIL 8140±20
Pipe connectionsDENSO OIL 8As required
Refrigerant gSingle A/C <except vehicles with rear
cooler>R134a (HFC-134a)500±20
Single air conditioner <vehicles with
rear cooler>, dual air conditionerR134a (HFC-134a)780±20


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S
PEC IA L TO OLS
T o ols N
o. N
am e A
pplic a tio n M
B991502 M
UT-II su b as-
s e m bly F
ro nt A /C ch eck M
B991529 D
ia gnosis co de
c h eckin g harn ess C
heck of th e fu ll- a uto m atic air co ndit io ner by
u sin g avo lt m ete r B
C
D H
arn ess se t
A : Check harn ess
B : LE D harn ess
C : LE D harn ess
a dapte r
D : Pro be C
ontin uit y ch eck and vo lt a ge measu re m enta t
h arn esse s or co nnecto r
A : For ch eckin g co nnecto r pin co nta ct
p re ssu re
B : For ch eckin g th e pow er su pply cir c u it
C : For ch eckin g th e pow er su pply cir c u it
D : For co nnectin g co m merc ia l te ste r

HEATER, AIR CONDITIONER AND VENTILATION -Troubleshooting <Front A/C>55B-4
INSPECTION CHART FOR DIAGNOSIS CODES
Code No.Diagnosis itemReference
page
11Inside air temperature sensor system (open circuit)55B-4
12Inside air temperature sensor system (short circuit)55B-4
13Outside air temperature sensor system (open circuit)55B-4
14Outside air temperature sensor system (short circuit)55B-4
15Heater water temperature sensor system (open circuit)55B-5
16Heater water temperature sensor system (short circuit)55B-5
21Air thermo sensor system (open circuit)55B-5
22Air thermo sensor system (short circuit)55B-5
31Potentiometer system for the air mix damper55B-6
32Potentiometer system for the air outlet changeover damper55B-7
INSPECTION PROCEDURE FOR DIAGNOSIS CODES
Code No.11, 12 Inside air temperature sensor systemProbable cause
Code No.11 is set when the inside air temperature circuit inside the A/C-ECU is
open. Meanwhile, code No.12 is set when it is short.Malfunction of the A/C-ECU
Replace the automatic A/C control panelassembly (A/C-ECU).
Code No.13, 14 Outside air temperature sensor systemProbable cause
Code No.13 is set when the outside air temperature sensor circuit is open.
Meanwhile, code No.14 is set when it is short.DMalfunction of the outside air temperature sensor
DMalfunction of connector or harness
DMalfunction of the A/C-ECU
OK
Replace the automatic A/C control panelassembly (A/C-ECU).
NG
Check the harness wire between the outside air temperature
sensor and the A/C-ECU.NG
Repair
OK
Check the trouble symptoms.
OK
Check the following connectors:A-30, D-27, D-132NG
Repair
Check the outside air temperature sensor (Refer to P.55B-30).NG
Replace


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HEATER, AIR CONDITIONER AND VENTILATION -Troubleshooting <Front A/C>55B-5
Code No.15, 16 Heater water temperature sensor
systemProbable cause
Code No.15 is output when the heater water temperature sensor circuit is open.
Code No.16 is output when that circuit is short.DMalfunction of the heater water temperature sensor
DMalfunction of connector or harness
DMalfunction of the A/C-ECU
OK
Replace the automatic A/C control panelassembly (A/C-ECU).
NG
Check the harness wire between the heater water temperature
sensor and the A/C-ECU.NG
Repair
OK
Check the trouble symptoms.
OK
Check the following connectors:D-19, D-132NG
Repair
Check the heater water temperature sensor
(Refer to P.55B-29).NG
Replace
Code No.21, 22 Air thermo sensor systemProbable cause
Code No.21 is set when the air thermo sensor circuit is open. Meanwhile, code
No.22 is set when it is short.DMalfunction of the air thermo sensor
DMalfunction of connector or harness
DMalfunction of the A/C-ECU
OK
Replace the automatic A/C control panelassembly (A/C-ECU).
NG
Check the harness wire between the air thermo sensor and
the A/C-ECU.NG
Repair
OK
Check the trouble symptoms.
OK
Check the following connectors:D-129, D-132NG
Repair
Check the air thermo sensor
(Refer to GROUP 55A - Front A/C).NG
Replace


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HEATER, AIR CONDITIONER AND VENTILATION -Troubleshooting <Front A/C>55B-6
Code No.31 Potentiometer system for the air mix
damperProbable cause
This diagnosis code is set when the potentiometer for the air mix damper does
not send any signal to the A/C-ECU due to short oropencircuit.DMalfunction of the potentiometer system for the air
mix damper
DMalfunction of connector or harness
DMalfunction of the A/C-ECU
NG
Repair
NG
Repair
NG
Check the harness wire between the air mix damper motor
and the A/C-ECU, and repair if necessary.
OK
Replace the automatic A/C control panelassembly (A/C-ECU).
NG
Repair
OK
Replace the automatic
A/C control panel
assembly (A/C-ECU).
OK
Check the trouble
symptoms.
OK
Measure at A/C-ECU connector D-132.
DConnect the connector.
DIgnition switch: ON
DAir mix damper: MAX HOT position
DVoltage between terminal 24 and body earth
OK:0.7 - 1.3 VNGCheck the following connectors:D-130, D-132
NG
Check the harness wire between the air mix damper motor
and the A/C-ECU.
OK
Check the trouble
symptoms.
OK
Measure at air mix damper motor connector D-130.
DDisconnect the connector and measure at the harness
side.
DIgnition switch: ON
DVoltage between terminal 7 and body earth
OK:5V
DContinuity between terminal 5 and body earth
OK:ContinuityNGCheck the following connectors:D-130, D-132
Check the potentiometer system for the air mix damper
(Refer to P.55B-27).NG
Replace


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HEATER, AIR CONDITIONER AND VENTILATION -Troubleshooting <Front A/C>55B-7
Code No.32 Potentiometer system for the air outlet
changeover damperProbable cause
This diagnosis code is set when the potentiometer for the air outlet changeover
damper does not send any signal to the A/C-ECU due toopen orshort circuit.DMalfunction of the potentiometer for the air outlet
changeover damper
DMalfunction of connector or harness
DMalfunction of the A/C-ECU
NG
Repair
NG
Repair
NG
Check the harness wire between the air outlet changeover
damper motor and the A/C-ECU, and repair if necessary.OK
Replace the automatic A/C control panelassembly (A/C-ECU).
NG
Repair
OK
Replace the automatic
A/C control panel
assembly (A/C-ECU).
OK
Check the trouble
symptoms.
OK
Measure at A/C-ECU connector D-132.
DConnect the connector.
DIgnition switch: ON
DAir outlet changeover damper: DEF position
DVoltage between terminal 32 and body earth
OK:0.7 - 1.3 VNGCheck the following connectors:D-24, D-132
NG
Check the harness wire between the air outlet changeover
damper motor and the A/C-ECU.
OK
Check the trouble
symptoms.
OK
Measure at air outlet changeover damper motor connector
D-24.
DDisconnect the connector and measure at the harness
side.
DIgnition switch: ON
DVoltage between terminal 7 and body earth
OK:5V
DContinuity between terminal 5 and body earth
OK:ContinuityNGCheck the following connectors:D-24, D-132
Check the potentiometer for the air outlet changeover damper
(Refer to P.55B-27).NG
Replace
INSPECTION CHART FOR TROUBLE SYMPTOMS
Trouble symptomInspection pro-
cedure No.Reference
page
Communication with MUT-IIis impossible.155B-8
The air conditioner does not operate at all.255B-9
The air conditioner display does not appear on the center display screen.355B-9
A/C outlet air temperature can not be set.455B-10
The blower does not operate.555B-11
The blower air volume can not be changed.655B-12
Air outlet vent cannot be changed.755B-12
Inside/outside air changeover is not possible.855B-13
The rear defogger does not operate.955B-14
The condenser fan does not operate <except 4D56>.1055B-15
The condenser fan does not operate <4D56>.1155B-16


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