MITSUBISHI TRITON 1997 Workshop Manual

T
R ANSM IS SIO N A SSEM BLY < 2W D> 22100270191
R EM OVA L A ND IN STA LLA TIO N 2
6 N m
12 3
4
5
6
7
8 2
4 N m 5
0 N m 9
N m 3
6 N m 1
8 N m 4
7 N m 5
0 N m 2
0 ± 2 4 N m
R em oval s te p s
1 . B ack-u p la m p s w it c h c o nnecto r
2 . E arth c a ble c o nnectio n
3 . S peedom ete r c a ble c o nnectio n
 A
4. C lu tc h r e le ase c ylin der
5 . B ell h ousin g c o ve r
 B
6. S ta rte r m oto r
7 . E xh aust p ip e c la m p m ountin g b olt 8
. E xh aust p ip e c la m p m ountin g
b ra cke t
 Support th e tr a nsm is sio n w it h a
t r a nsm is sio n ja ck
9 . N o. 2 c ro ssm em ber a sse m bly
 C

A 10. Tra nsm is sio n a sse m bly
R EM OVA L S ER VIC E P O IN TS
 A
CLU TC H R ELE A SE C YLIN DER R EM OVA L
R em ove th e c lu tc h r e le ase c ylin der w it h out d is co nnectin g
t h e flu id lin e. T hen s u sp end th em w it h a c o rd .
 B
STA RTE R M OTO R R EM OVA L
R em ove th e s ta rte r m oto r w it h th e s ta rte r m oto r h arn esse s
s till c o nnecte d, a nd s e cu re it in sid e th e e ngin e c o m partm ent.

D
ia m ete r x L ength m m A 8
x 5 5 B 1
0 x 4 4 C 1
0 x 5 5 D 1
0 x 6 5

T
R ANSM IS SIO N A SSEM BLY < 4W D> 22100350031
R EM OVA L A ND IN STA LLA TIO N 9
N m 3
6 N m 2
2 N m 4
5 N m
1 1
1
2 1
3
1
4
15
1 6
1
7 3
6 N m 3
6 N m 2
6 N m 2
2 N m 6
5 N m 1
0 ± 1 2 N m
R em oval s te p s
1 . H IG H/L O W d ete ctio n s w it c h c o n-
n ecto r
2 . 4W D d ete ctio n s w it c h c o nnecto r
3 . B ack-u p la m p s w it c h c o nnecto r
< 4D 56>
4 . B ack-u p la m p s w it c h c o nnecto r
< 4G 64>
5 . E arth c a ble
6 . S peedom ete r c a ble c o nnectio n
 A
7. C lu tc h r e le ase c ylin der, b ra cke t
a sse m bly < 4G 64>
 A
8. C lu tc h r e le ase c ylin der < 4D 56> 9
. E xh aust p ip e c la m p m ountin g b olt
< 4G 64>
1 0. Tra nsm is sio n h anger b ra cke t
< 4G 64>
1 1 . B ell h ousin g c o ve r
 B
12. S ta rte r m oto r
 Support th e tr a nsm is sio n w it h a
t r a nsm is sio n ja ck

B 13. Tra nsfe r r o ll s to pper
1 4. Tra nsfe r m ount b ra cke t
1 5. Tra nsfe r s u pport b ra cke t
1 6. N o. 2 c ro ss m em ber
 C

A 17. Tra nsm is sio n a sse m bly

D
ia m ete r x L ength m m A 1
0 x 3 5 B 1
0 x 4 0 C 1
0 x 6 0 D 1
0 x 6 5 E 1
0 x 7 5 D
ia m ete r x L ength m m A 1
0 x 4 5 B 8
x 3 0 C 1
0 x 8 0 D 1
0 x 2 5 <
4D 56>
A B
C D C
D

T
ra nsfe r r o ll
s to pper in ner a
: A ppro x. 1 0 m m b
T
ra nsfe r m ountin g b ra cke t c

4
W D IN DIC ATO R-E C U 22100620019
R EM OVA L A ND IN STA LLA TIO N

MANUAL TRANSMISSION ± 4WD Indicator-ECU22-16
Terminal No.Inspection itemInspection condition
1: Ignition switchInspection condition
2: Transfer lever positionTerminal voltage
1Free wheel engage
switch
ON2HSystem voltage
switch
4H*10 V
24WD detection
switch
ON2HSystem voltage
switch
4H, 4L0 V
3Ignition switch (IG1)OFF±0 V
ON±System voltage
5Free wheel differen-
tial indicator lamp
ON2HSystem voltage
tial indicator lam
4H*10 V
6HI/LOW detection
switchONShifting from 4H to 4L
or vice versaSystem voltage
2H, 4H, 4L0 V
7Free wheel clutch
changeover solenoid
ON4H, 4L0 V
changeover solenoid
valve2H*2System voltage
104WD Indicator lampON2H0 V
4H, 4LSystem voltage
NOTE
*1: When vehicle has been moved once.
*2: Shift the lever from 4H to 2H, and then turn the ignition switch to OFF and then back to ON.

AUTOMATIC TRANSMISSION ±
General Information/
Service Specifications23-2
GENERAL INFORMATION23100010141
ItemsVehicles with 4G63 engineVehicles with 4D56 engine
Transmission modelR4AW2-6V4AW2-6
Type4-speed full automatic4-speed full automatic
Gear ratio1st2.8262.826
2nd1.4931.493
3rd1.0001.000
4th0.7300.688
Reverse2.7032.703
Transfer type±2-speed
Gear ratioHigh±1.000
Low±1.925
Speedometer gear ratio (driven/drive)22/625/8
SERVICE SPECIFICATIONS23100030130
ItemsStandard value
Distance between inner cable stopper and end of outer cable <4G63> mm0 ± 1
Distance between inner cable stopper and end of outer cable <4D56> mm34 ± 35
Lock-up solenoid valve coil resistance (at 20
C) WApprox. 13
Stall speed r/min4G632,100 ± 2,400
4D562,300 ± 2,600
Governor pressure kPa1,000 r/min137 ± 166
2,000 r/min245 ± 284
3,200 r/min402 ± 460
Line pressure kPaAt idle speedD range480 ± 558
R range735 ± 852
At stall speedD range1,019 ± 1,195
R range1,519 ± 1,911
Operation temperature of engine coolant
temperature switch
C
On (continuity)50 + 3
tem erature switch
C
Off (no continuity)43
Clearance between shift lever guide and steering column mm2.4 ± 3.6

L
U BRIC ANTS 2310004011 9
I te m s S
pecif ie d lu bric a nts Q
uantit y
D
EXR O N-I I o r e quiv a le nt R
4A W 2: A ppro x. 6 .8
V 4A W 2: A ppro x. 7 .2 T
ra nsfe r o il H
yp oid g ear o il S AE 7 5W -9 0,
7 5W -8 5W o r 8 0W c o nfir m in g to A PI
G L-4 2
.3 O
-rin g fo r o il fille r p ip e D
EXR O N-I I o r e quiv a le nt A
s r e quir e d S
pecif ie d s e ala nt R
em ark s A
uto m atic tr a nsm is sio n flu id
t e m pera tu re s w it c h 3
M A T D P art N o.8 660 o r e quiv a le nt S
em i- d ry in g s e ala nt T
ra nsfe r c o ntr o l le ve r g aske t a nd
s p rin g c o ve r s u pport 3
M A T D P art N o.8 661 o r e quiv a le nt S
em i- d ry in g s e ala nt E
ngin e c o ola nt te m pera tu re s w it c h 3
M N ut L ockin g P art N o.4 171 o r
e quiv a le nt D
ry in g s e ala nt N
um ber N
am e U
se M
D998330
( in clu des
M D998331) O
il p re ssu re g auge
( 2 ,9 42 k P a) M
easu re m ent o f o il p re ssu re M
D998920 A
dapte r C
onnectio n o f o il p re ssu re g auge M
D999563
( in clu des
M D998331) O
il p re ssu re g auge
( 9 80 k P a) M
easu re m ent o f o il p re ssu re