Compressor NISSAN 350Z 2007 Z33 Automatic Air Conditioner User Guide

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LUBRICANT
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Revision: 2006 November2007 350Z
LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT
1. Before connecting recovery/recycling recharging equipment to vehicle, check recovery/recycling recharg-
ing equipment gauges. No refrigerant pressure should be displayed. If NG, recover refrigerant from equip-
ment lines.
2. Connect recovery/recycling recharging equipment to vehicle. Confirm refrigerant purity in supply tank
using recovery/recycling recharging equipment and refrigerant identifier. If NG, refer to AT C - 5 , "
CONTAM-
INATED REFRIGERANT" .
3. Confirm refrigerant purity in vehicle A/C system using recovery/recycling recharging equipment and refrig-
erant identifier. If NG, refer to AT C - 5 , "
CONTAMINATED REFRIGERANT" .
4. Discharge refrigerant into the refrigerant recovery/recycling equipment. Measure lubricant discharged into
the recovery/recycling equipment.
5. Drain the lubricant from the old (removed) compressor into a graduated container and recover the amount
of lubricant drained.
6. Drain the lubricant from the new compressor into a separate, clean container.
7. Measure an amount of new lubricant installed equal to amount drained from old compressor. Add this
lubricant to new compressor through the suction port opening.
8. Measure an amount of new lubricant equal to the amount recovered during discharging. Add this lubricant
to new compressor through the suction port opening.
9. If the liquid tank also needs to be replaced, add another 5 m (0.2 US fl oz, 0.2 Imp fl oz) of lubricant at
this time.
Do not add this 5 m (0.2 US fl oz, 0.2 Imp fl oz) of lubricant when replaces the compressor only.
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ATC-26
AIR CONDITIONER CONTROL
Revision: 2006 November2007 350Z
Stop Signal:
At the end of each transmission, a stop operation, in-operation, or internal malfunction message is delivered to
the unified meter and A/C amp. This completes one data transmission and control cycle.
AIR MIX DOOR CONTROL (AUTOMATIC TEMPERATURE CONTROL)
The air mix door is automatically controlled so that in-vehicle temperature is maintained at a predetermined
value by the temperature setting, ambient temperature, in-vehicle temperature and amount of sunload.
FAN SPEED CONTROL
Blower speed is automatically controlled by the temperature setting, ambient temperature, in-vehicle tempera-
ture, intake temperature, amount of sunload and air mix door position.
With FAN control dial set to AUTO, the blower motor starts to gradually increase air flow volume.
When engine coolant temperature is low, the blower motor operation is delayed to prevent cool air from flow-
ing.
INTAKE DOOR CONTROL
The intake doors are automatically controlled by the temperature setting, ambient temperature, in-vehicle tem-
perature, intake temperature, amount of sunload and ON/OFF operation of the compressor.
MODE DOOR CONTROL
The mode door is automatically controlled by the temperature setting, ambient temperature, in-vehicle temper-
ature, intake temperature and amount of sunload.
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AIR CONDITIONER CONTROL
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Revision: 2006 November2007 350Z
MAGNET CLUTCH CONTROL
When A/C switch is pressed, turn fan control dial to ON or set mode control dial to D/F, D/F2 or DEF position,
unified meter and A/C amp. transmits compressor ON signal to BCM.
BCM sends compressor ON signal to ECM, via CAN communication.
ECM judges whether compressor can be turned ON, based on each sensor status (refrigerant-pressure sen-
sor signal, throttle angle, etc.). If it judges compressor can be turned ON, it sends compressor ON signal to
IPDM E/R, via CAN communication.
Upon receipt of compressor ON signal from ECM, IPDM E/R turns air conditioner relay ON to operate com-
pressor.
When sending compressor ON signal to IPDM E/R via CAN communication line, ECM simultaneously sends
compressor feedback signal to unified meter and A/C amp. via CAN communication line.
Unified meter and A/C amp., then, uses input compressor feedback signal to control air inlet.
SELF-DIAGNOSIS SYSTEM
The self-diagnosis system is built into the unified meter and A/C amp. to quickly locate the cause of malfunc-
tions.
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AIR CONDITIONER CONTROL
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Revision: 2006 November2007 350Z
Control OperationNJS0000M
MODE CONTROL DIAL
The air discharge outlets are controlled with this dial.
Mode doors are set to the defrost position with this dial. Also, intake doors are set to the outside air position.
When shifting mode control dial to D/F, D/F2 or DEF position under the following conditions, compressor is
turned ON. (A/C LED ON)
FAN: O N
A/C: OFF
TEMPERATURE CONTROL DIAL (POTENTIO TEMPERATURE CONTROL)
The set temperature is increased or decreased with this dial.
FAN CONTROL DIAL
The blower speed is automatically or manually controlled with this dial. Twenty-five speeds are available for
manual control.
Shifting fan control dial to AUTO, compressor is turned ON automatically.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
INTAKE SWITCH
When intake switch is ON, REC LED turns ON, and air inlet is fixed to REC.
When press intake switch again, FRE LED turns ON, and air inlet is fixed to FRE.
When intake switch is pressed for approximately 1.5 seconds or longer, REC and FRE LEDs blink twice.
Then, automatic control mode is entered. Inlet status is displayed even during automatic control.
When FRE LED is turned ON, shifting mode control dial to D/F, D/F2 or DEF, or when compressor is
turned from ON to OFF, intake switch is automatically turned OFF (fixed to FRE mode). REC mode can be
re-entered by pressing intake switch again, and then compressor is turned ON. (Except D/F, D/F2 or DEF
position)
A/C SWITCH
Compressor is ON or OFF with this switch.
(Pressing the A/C switch when the fan control dial is ON, will turn OFF the A/C switch and compressor.)
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TROUBLE DIAGNOSIS
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Revision: 2006 November2007 350Z
TROUBLE DIAGNOSISPFP:00004
CONSULT-III Function (BCM)NJS0000Q
CONSULT-III can display each diagnosis item using the diagnosis test modes shown following.
DATA MONITOR
Display Item List
System part Check item, diagnosis mode Description
BCM Data monitor Displays BCM input data in real time.
Monitor Item Condition Value/Status
IGNITION SW Ignition switch OFF → ON OFF → ON
HEATER FAN SW Ignition switch ONBlower fan motor switch ON ON
Blower fan motor switch OFF OFF
AIR COND SIG Ignition switch ONCompressor ON ON
Compressor ON OFF
AC PRESS SEN
Engine is running
Warm-up condition
Both A/C switch and blower fan motor switch: ON (Compressor
operates)1.0 - 4.0 V

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TROUBLE DIAGNOSIS
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Revision: 2006 November2007 350Z
Auto Amp. Terminals and Reference ValueNJS0000V
Measure voltage between each terminal and ground by referring ter-
minals and reference value for unified meter and A/C amp.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR UNIFIED METER AND A/C AMP.
RJIA1356E
RJIA1357E
Terminal
No.Wire
colorItemIgnition
switchConditionVoltage
(V)
1LCAN-H — — —
9L/ORMultiplex communication signal
(TX)—— —
11 P C A N - L — — —
19 R/GMultiplex communication signal
(RX)—— —
21 R/W Power supply from BATT OFF — Battery voltage
22 Y/G Power supply from IGN ON — Battery voltage
29 B Ground (Power) ON — Approx. 0
30 B Ground ON — Approx. 0
38 L/RRear window defogger ON sig-
nalONRear window defogger
switch is depressed.Approx. 0
Rear window defogger
switch is released.Approx. 12
39 Y Ambient sensor — — —
40 BR In-vehicle sensor — — —
41 SB Intake sensor — — —
42 G/Y Compressor ON signal ONA/C switch: ON (Blower
motor operates.)Approx. 0
A/C switch: OFF
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ATC-48
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
8. CHECK ACTUATORS
Refer to the following chart and confirm discharge air flow, air tem-
perature, blower motor duty ratio and compressor operation.
Checks must be made visually, by listening the sound, or by touching air outlets with hand, etc. for improper
operation.
*1: STEP-No. 41 to 46 are for differentiation and will not be displayed.
*2: FOOT position during automatic control. Refer to AT C - 5 1 , "
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER" .
OK or NG
OK >> 1. Turn ignition switch OFF or intake switch ON.
2. INSPECTION END
NG >>
Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to AT C - 6 0 , "
Mode Door Motor Circuit" .
Intake door does not change.
Go to Intake Door Motor Circuit. Refer to AT C - 6 6 , "
Intake Door Motor Circuit" .
Discharge air temperature does not change.
Go to Air Mix Door Motor Circuit. Refer to AT C - 6 3 , "
Air Mix Door Motor Circuit" .
Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to AT C - 6 9 , "
Blower Motor Circuit" .
Magnet clutch does not engage.
Go to Magnet Clutch Circuit. Refer to AT C - 7 4 , "
Magnet Clutch Circuit" .
RJIA2110E
STEP-No. *1STEP-41 STEP-42 STEP-43 STEP-44 STEP-45 STEP-46
Mode control dial posi-
tionAUTO VENT B/LFOOT or
FOOT2D/F or D/F2 DEF
Mode door position VENT VENT2 B/L
FOOT
*2D/F DEF
Intake door position REC REC REC FRE FRE FRE
Air mix door position FULL COLD FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT
Blower motor duty ratio 25% 25% 41% 57% 75% 91%
Compressor ON ON OFF OFF ON ON

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TROUBLE DIAGNOSIS
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Revision: 2006 November2007 350Z
Operational CheckNJS0000X
The purpose of the operational check is to check if the individual system operates properly.
CHECKING BLOWER
1. Turn fan control dial to 1st speed. Blower should operate on low speed.
2. Turn fan control dial to 2nd speed, and continue checking blower speed until all speeds are checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for AT C - 6 9 , "
Blower Motor Circuit" .
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Turn mode control dial to each position.
2. Confirm that discharge air comes out according to the air distri-
bution table. Refer to AT C - 3 0 , "
Discharge Air Flow" .
Intake door position is checked in the next step.
If NG, go to trouble diagnosis procedure for AT C - 6 0 , "
Mode Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRESH when the D/F, D/F2
or DEF position are selected.
CHECKING INTAKE DOOR
1. Press intake switch. Recirculation LED should illuminate.
2. Press intake switch again. Fresh LED should illuminate.
3. Listen for intake door position change. (Slight change of blower sound can be heard.)
If NG, go to trouble diagnosis procedure for AT C - 6 6 , "
Intake Door Motor Circuit" .
If OK, continue the check.
CHECKING TEMPERATURE DECREASE
1. Turn temperature control dial until 18°C (60°F).
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 8 1 , "
Insufficient Cooling" .
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Turn temperature control dial until 32°C (90°F).
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 8 9 , "
Insufficient Heating" .
If OK, continue the check.
CHECKING A/C SWITCH
Turn fan control dial to AUTO position. (Compressor is turned ON automatically.)
Confirm that the compressor clutch engages (sound or visual inspection). (Discharge air and blower
speed will depend on ambient, in-vehicle, and set temperatures.)
If NG, go to trouble diagnosis procedure for AT C - 5 4 , "
Power Supply and Ground Circuit for Auto Amp." , then
if necessary, trouble diagnosis procedure for AT C - 7 4 , "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go to Incident Simulation Tests in GI-27,
"How to Perform Efficient Diagnosis for an Electrical Incident" and perform tests as outlined to simulate driv-
ing conditions environment. If symptom appears, refer to AT C - 3 4 , "
SYMPTOM TABLE" and perform applica-
ble trouble diagnosis procedures.Conditions : Engine running at normal operating temperature
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ATC-54
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
Power Supply and Ground Circuit for Auto Amp.NJS0000Y
SYMPTOM: A/C system does not come on.
INSPECTION FLOW
COMPONENT DESCRIPTION
Unified Meter and A/C amp. (Automatic Amplifier)
The unified meter and A/C amp. has a built-in microcomputer which
processes information sent from various sensors needed for air con-
ditioner operation. The air mix door motor, mode door motor, intake
door motor, blower motor and compressor are then controlled.
When the various switches and temperature control dial are oper-
ated, data is input to the unified meter and A/C amp. from the A/C
controller using multiplex communication.
Self-diagnosis functions are also built into unified meter and A/C
amp. to provide quick check of malfunctions in the auto air condi-
tioner system.
*1AT C - 5 5 , "DIAGNOSIS PROCE-
DURE FOR A/C SYSTEM"
*2AT C - 5 3 , "Operational Check"
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TROUBLE DIAGNOSIS
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Revision: 2006 November2007 350Z
SYSTEM DESCRIPTION
Unified meter and A/C amp. controls compressor operation by ambient temperature, intake air temperature
and signal from ECM.
Low Temperature Protection Control
Unified meter and A/C amp. will turn compressor ON or OFF as determined by a signal detected by ambient
sensor and intake sensor.
When ambient temperature is higher than −2°C (28°F), the compres-
sor turns ON. The compressor turns OFF when ambient temperature
is lower than −5°C (23°F).
When intake air temperature is higher than 1°C (34°F), the compres-
sor turns ON. The compressor turns OFF when intake air tempera-
ture is lower than −5°C (23°F).
DIAGNOSIS PROCEDURE FOR MAGNET CLUTCH
SYMPTOM: Magnet clutch does not engage when A/C switch is ON.
RHA094GB
SJIA0267E
SJIA1891E

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