sensor NISSAN 350Z 2007 Z33 Brake Control System User Guide

BRC-32
[ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 November2007 350Z
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS0002E
1. CHECK START
Check brake force distribution.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure there is no excessive play in the front and rear axles.
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Wheel Sensor Inspection

Wheel sensor mount and damage inspection

Sensor rotor mount and damage inspection

Wheel sensor connector connection inspection

Wheel sensor harness inspection
OK or NG
OK >> GO TO 4.
NG >>

Replace wheel sensor or sensor rotor.

Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
Unexpected Pedal ReactionNFS0002F
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too big?
YES >>
Bleed air from the brake piping.

Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brake
system for fluid leaks, etc. If any malfunctions are found, make repairs.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector, and make sure the braking force is suffi-
cient when the ABS is not operating. After the inspection, reconnect the connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Check brake system.

TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-33
[ABS]
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MA
B
BRC
Revision: 2006 November2007 350Z
The Braking Distance is LongNFS0002G
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. In this condition, check
stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >>

Bleed air from the brake piping.

Check brake system.
The ABS Function Does Not OperateNFS0002H
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
Pedal Vibration or ABS Operation Sound OccursNFS0002I
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just place a foot on it), ABS is
activated and vibration is felt. However, this is normal.

When shifting gears

When driving on slippery road

During cornering at high speed

When passing over bumps or grooves [50 mm (1.97 in) or more]

When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if pedal vibration or operation sound occurs when the engine is started.
Does the symptom occur?
YES >> GO TO 2.
NO >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
2. SYMPTOM CHECK 2
Check symptom when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur when the electrical component (head lamp, etc.) switches are operated?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit (or its wir-
ing), and if there is, move it farther away.
NO >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "
Excessive ABS Func-
tion Operation Frequency" .

BRC-34
[ABS]
WHEEL SENSORS
Revision: 2006 November2007 350Z
WHEEL SENSORSPFP:47910
Removal and InstallationNFS0002J
COMPONENTS
REMOVAL
Pay attention to the following when removing sensor.
CAUTION:

As much as possible, avoid rotating sensor when removing it. Pull sensors out without pulling on
sensor harness.

Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before
removing front or rear wheel hub. This is to avoid damage to sensor wiring and loss of sensor
function.
INSTALLATION
Pay attention to the following when installing sensor. Tighten installation bolts and nuts to specified torques.

When installing, check that there is no foreign material such as iron chips on pick-up and mounting hole of
the sensor. Check that no foreign material has been caught in the sensor rotor motor. Remove any foreign
material and clean the mount.

When installing front sensor, be sure to press rubber grommets in until they lock at the three locations
shown in diagram (2 at shock absorbers and 1 at body panel). When installed, harness must not be
twisted. White line on harness (shaded part) must be visible from front.
PFIA0241E

SENSOR ROTOR
BRC-35
[ABS]
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MA
B
BRC
Revision: 2006 November2007 350Z
SENSOR ROTORPFP:47970
Removal and InstallationNFS0002K
REMOVAL
Front
Sensor rotor cannot be disassembled. To replace sensor rotor, replace hub bearing assembly. Refer to FAX-4,
"Removal and Installation" in “Front Axle/Drive Shaft” in “FAX” section.
Rear

Follow procedure below to remove rear sensor rotor.
–Remove side flange. Refer to RFD-15, "SIDE OIL SEAL" in “Rear Final Drive” in “RFD” section.
–Using a bearing replacer (special service tool) and puller (commercial service tool), remove sensor rotor
from the companion flange.
INSTALLATION
Front
Sensor rotor cannot be disassembled. To replace sensor rotor, replace hub bearing assembly. Refer to FAX-4,
"Removal and Installation" in “Front Axle/Drive Shaft” in “FAX” section.
Rear

Follow procedure below to install rear sensor rotor.
–Using a drift (special service tool), press rear sensor rotor onto
the side flange.
–Install side flange. Refer to RFD-15, "SIDE OIL SEAL" in “Rear
Final Drive” in “RFD” section.Tool number A: ST30720000 (J-25405)
B: ST27863000 ( — )
C: KV40104710 ( — )
SFIA3387E

PREPARATION
BRC-39
[TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNFS0002Q
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNFS0002R
Tool number
(Kent-Moore No.)
Tool nameDescription
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
Installation rear sensor rotor ST27863000
(—)
Drift
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
KV40104710
(—)
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ZZA0701D
ZZA0832D
ZZA0832D
Tool nameDescription
1. Flare nut crowfoot
a: 10 mm (0.39 in) / 12mm (0.47 in)
2. Torque wrenchInstalling brake tube
S-NT360

TROUBLE DIAGNOSIS
BRC-51
[TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2006 November2007 350Z
Control Unit Input/Output Signal StandardNFS00034
REFERENCE VALUE FROM CONSULT-III
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short - circuited.
Monitor item Display ContentData monitor
ConditionReference values for normal
operation
WHEEL SENSORWheel speed calculated using
signals from all four wheel sen-
sorsVehicle stopped 0 km/h (0 MPH)
While driving (Note 1)Nearly matches the speed-
ometer display (±10% or
less)
IN ABS S/V
OUT ABS S/VOperation status of all solenoidsWhen the actuator solenoid operates or
during a fail-safeON
When the actuator relay operates and
the actuator solenoid does not operateOFF
STOP LAMP SW Brake pedal operationBrake pedal depressed ON
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay operation
statusWhen the motor relay and motor are
operatingON
When the motor relay and motor are not
operatingOFF
ACTUATOR RLY Actuator relay operation statusWhen the actuator relay is operating OFF
When the actuator relay is not operat-
ingON
EBD WARN LAMPBrake warning lamp on condition
(Note 2)Brake warning lamp ON ON
Brake warning lamp OFF OFF
ABS WARN LAMPABS warning lamp on condition
(Note 3)ABS warning lamp ON ON
ABS warning lamp OFF OFF
OFF LAMPTCS OFF indicator lamp on con-
dition (Note 4)TCS OFF indicator lamp ON ON
TCS OFF indicator lamp OFF OFF
SLIP LAMPSLIP indicator lamp on condition
(Note 5)SLIP indicator lamp ON ON
SLIP indicator lamp OFF OFF
OFF SW TCS switch ON-OFF statusTCS OFF switch ON
(TCS OFF indicator lamp ON)ON
TCS OFF switch OFF
(TCS OFF indicator lamp OFF)OFF
BATTERY VOLTBattery voltage supplied to TCS/
ABS control unitIgnition switch ON 10 - 16 V
GEARDetermined gear shift position
from the A/T PNP switch signalDriving1 - 5

Differs depending on the
transmission status.
(M/T vehicles are always left
in 1.)
ENGINE RPM Engine runningWith engine stopped 0 rpm
With engine runningAlmost in accordance with
tachometer display
N POSITION SIGNALDetermined gear shift position
from the A/T PNP switch signal
(Note 5)N position ON
Other than N position OFF

TROUBLE DIAGNOSIS
BRC-53
[TCS/ABS]
C
D
E
G
H
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K
L
MA
B
BRC
Revision: 2006 November2007 350Z
Self-diagnosisNFS000HG
OPERATION PROCEDURE
1. Before performing the self-diagnosis, start engine and drive vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute.
HOW TO ERASE SELF-DIAGNOSIS RESULTS
1. After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately
1 minute as the final inspection, and make sure that the ABS warning lamp, TCS OFF indicator lamp,
SLIP indicator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, perform applicably diagnosis.

When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
TCS OFF indicator lamp, SLIP indicator lamp and brake warning lamp will not turn OFF even when the
system is normal unless the vehicle is driving at approximately 30 km/h (19 MPH) or more for approxi-
mately 1 minute.

Brake warning lamp will turn ON in case of parking brake operation (when switch is ON) or of brake
fluid level switch operation (when brake fluid is insufficient).
DISPLAY ITEM LIST
Display item Malfunction detecting condition Check item
RR RH SENSOR-1
[C1101]When the circuit in the rear RH wheel sensor is open.
BRC-61, "
Wheel Sensor
System"
(Note 1) RR LH SENSOR-1
[C1102]When the circuit in the rear LH wheel sensor is open.
FR RH SENSOR-1
[C1103]When the circuit in the front RH wheel sensor is open.
FR LH SENSOR-1
[C1104]When the circuit in the front LH wheel sensor is open.
RR RH SENSOR-2
[C1105]When the circuit in the rear RH wheel sensor is short-circuited. Or when the
sensor power voltage is outside the standard. When the distance between the
wheel sensor and sensor rotor is too large and the sensor pulse cannot be
recognized by the control unit.
RR LH SENSOR-2
[C1106]When the circuit in the rear LH wheel sensor is short-circuited. Or when the
sensor power voltage is outside the standard. When the distance between the
wheel sensor and sensor rotor is too large and the sensor pulse cannot be
recognized by the control unit.
FR RH SENSOR-2
[C1107]When the circuit in the front RH wheel sensor is short-circuited. Or when the
sensor power voltage is outside the standard. When the distance between the
wheel sensor and sensor rotor is too large and the sensor pulse cannot be
recognized by the control unit.
FR LH SENSOR-2
[C1108]When the circuit in the front LH wheel sensor is short-circuited. Or when the
sensor power voltage is outside the standard. When the distance between the
wheel sensor and sensor rotor is too large and the sensor pulse cannot be
recognized by the control unit.
BATTERY VOLTAGE
[ABNORMAL]
[C1109]When the ABS actuator and electric unit (control unit) power supply voltage is
lower than normal.BRC-64, "
ABS Actuator
and Electric Unit (Con-
trol Unit) Power and
Ground Systems"
CONTROLLER FAILURE
[C1110]When there is an internal error in the ABS actuator and electric unit (control
unit).BRC-63, "ABS Actuator
and Electric Unit (Con-
trol Unit)"
PUMP MOTOR
[ C 1111 ]When the ABS actuator and electric unit (control unit) detects an error in the
motor or motor relay.BRC-65, "ABS Actuator
Relay or ABS Motor
Relay Power System"
MAIN RELAY
[C1114]When the control unit detects an error in the actuator relay systemBRC-65, "ABS Actuator
Relay or ABS Motor
Relay Power System"

BRC-54
[TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
Note 1: After completing repairs of the shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Check that
ABS warning lamp turns off while driving the vehicle at approximately 30 km/h (19 MPH) or more for approximately 1 minute according
to self-diagnosis procedure. In addition, if wheel sensor 2 is displayed for the wheels, check the wheel sensor circuit and also check the
control unit power voltage.
Note 2: When errors are detected in several systems, including the CAN communication system [U1000], troubleshoot the CAN commu-
nication system.STOP LAMP SW
[ C 111 6 ]When a stop lamp switch open-circuit is detected.BRC-66, "
Stop Lamp
Switch System"
FR LH IN ABS SOL
[C1120]When the control unit detects an error in the front left inlet solenoid system.
BRC-65, "
ABS Actuator
Relay or ABS Motor
Relay Power System"
FR LH OUT ABS SOL
[C1121]When the control unit detects an error in the front left outlet solenoid system.
FR RH IN ABS SOL
[C1122]When the control unit detects an error in the front right inlet solenoid system.
FR RH OUT ABS SOL
[C1123]When the control unit detects an error in the front right outlet solenoid system.
RR LH IN ABS SOL
[C1124]When the control unit detects an error in the rear left inlet solenoid system.
RR LH OUT ABS SOL
[C1125]When the control unit detects an error in the rear left outlet solenoid system.
RR RH IN ABS SOL
[C1126]When the control unit detects an error in the rear right inlet solenoid system.
RR RH OUT ABS SOL
[C1127]When the control unit detects an error in the rear right outlet solenoid system.
EMERGENCY BRAKE
[C1153]When the ABS actuator and electric unit (control unit) malfunctions (pressure
increase is too much or too little).BRC-67, "
ABS Actuator
and Electric Unit (Con-
trol Unit) 2"
ENGINE SIGNAL 1
[C1130]
Major engine components are malfunctioning.BRC-63, "
Engine Sys-
tem"
ENGINE SIGNAL 2
[C1131]
ENGINE SIGNAL 3
[C1132]
ENGINE SIGNAL 4
[C1133]
ENGINE SIGNAL 5
[C1134]
ENGINE SIGNAL 6
[C1136]
CAN COMM CIRCUIT
[U1000]When ABS actuator and electric unit (control unit) is not transmitting or receiv-
ing CAN communication signal for 2 seconds or more.BRC-67, "
CAN Commu-
nication System"
(Note 2) Display item Malfunction detecting condition Check item

TROUBLE DIAGNOSIS
BRC-55
[TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2006 November2007 350Z
Data MonitorNFS000HH
DISPLAY ITEM LIST
×: Standard –: Not applicable : Option
Item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
FR LH SENSOR
[km/h (MPH)]××Wheel speed calculated by front LH wheel
sensor signal is displayed.
FR RH SENSOR
[(km/h (MPH)]××Wheel speed calculated by front RH wheel
sensor signal is displayed.
RR LH SENSOR
[km/h (MPH)]××Wheel speed calculated by Rear LH wheel
sensor signal is displayed.
RR RH SENSOR
[km/h (MPH)]××Wheel speed calculated by Rear RH wheel
sensor signal is displayed.
FR LH IN SOL
(ON/OFF)–×Front left inlet ABS solenoid valve (ON/OFF)
status is displayed.
FR LH OUT SOL
(ON/OFF)–×Front left outlet ABS solenoid valve (ON/
OFF) status is displayed.
RR RH IN SOL
(ON/OFF)–×Rear right inlet ABS solenoid valve (ON/OFF)
status is displayed.
RR RH OUT SOL
(ON/OFF)–×Rear right outlet ABS solenoid valve (ON/
OFF) status is displayed.
FR RH IN SOL
(ON/OFF)–×Front right inlet ABS solenoid valve (ON/
OFF) status is displayed.
FR RH OUT SOL
(ON/OFF)–×Front right outlet ABS solenoid valve (ON/
OFF) status is displayed.
RR LH IN SOL
(ON/OFF)–×Rear left rear wheel inside ABS solenoid
valve (ON/OFF) status is displayed.
RR LH OUT SOL
(ON/OFF)–×Rear left outlet ABS solenoid valve (ON/OFF)
status is displayed.
EBD WARN LAMP
(ON/OFF)–×Brake warning lamp (ON/OFF) status is dis-
played.
STOP LAMP SW
(ON/OFF)××Stop lamp switch (ON/OFF) status is dis-
played.
MOTOR RELAY
(ON/OFF)–×ABS motor relay (ON/OFF) condition is dis-
played.
ACTUATOR RLY
(ON/OFF)–×ABS actuator relay (ON/OFF) status is dis-
played.
ABS WARN LAMP
(ON/OFF)–×ABS warning lamp (ON/OFF) status is dis-
played.
OFF LAMP
(ON/OFF)–×TCS OFF indicator lamp (ON/OFF) status is
displayed.
OFF SW
(ON/OFF)××TCS OFF switch (ON/OFF) status is dis-
played.
SLIP LAMP
(ON/OFF)–×SLIP indicator lamp (ON/OFF) status is dis-
played.
BATTERY VOLT
(V )××The voltage supplied to the ABS actuator and
electric unit (control unit) is displayed.
GEAR
(A/T model)××The gear position determined from the A/T
PNP switch signal is displayed.
ENGINE SPEED
(rpm)××Engine speed status determined from the
CAN communication signal is displayed.

BRC-58
[TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
System operation check noiseWhen the engine is started, you may barely be able to hear a slight thudding
sound from the engine room, but this sound is made by the system operation
check and is normal.Normal
TCS operation
(SLIP indicator lamp ON)TCS may be activated any time the vehicle suddenly accelerates, suddenly
downshifts, or is driven on a road with a varying surface friction coefficient.
Normal
When conducting the
inspection on a chas-
sis dynamometer,
cancel the TCS func-
tion. When inspecting the speedometer, etc., press TCS OFF switch to turn off
TCS function before conducting the work.
When accelerator pedal is depressed on a chassis dynamometer (front
wheel fixing type), the vehicle speed will not increase. This is normal,
because TCS is activated by the stationary front wheels. The warning lamp
may also turn on to show “sensor system error” in this case. This is not a
malfunction either, because the stationary front wheels are detected. Restart
engine, and drive the vehicle at 30 km/h (19 MPH) or more or higher to
check that the warning lamp no longer turns on.
ABS operation
(longer stopping distance)Stopping distance may be longer for vehicles with ABS when the vehicle
drives on rough or snow-covered roads. Use lower speeds when driving on
these kinds of roads.Normal
Sluggish feelDepending on road circumstances, the driver may have a sluggish feel. This
is normal, because under TCS operation optimum traction has the highest
priority (safety first). Sometimes the driver has a slight sluggish feel in
response to substantial accelerator pedal operation.Normal Symptom Symptom description Result