belt NISSAN 350Z 2007 Z33 Maintenance Workshop Manual

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
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SECTION MA
A
B
MA
Revision: 2006 November2007 350Z
MAINTENANCE
PRECAUTIONS .......................................................... 3
Precautions for Battery Service ................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
GENERAL MAINTENANCE ....................................... 5
Explanation of General Maintenance ....................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants .............................................. 11
Engine Oil Recommendation ................................. 12
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12
ENGINE MAINTENANCE ......................................... 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Air Cleaner Filter .................................... 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .............................................. 16
Changing Oil Filter ................................................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ............... 18
Changing Spark Plugs (Iridium-Tipped Type) ........ 18
REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL ....................... 18INSTALLATION ................................................... 19
Checking EVAP Vapor Lines .................................. 19
CHASSIS AND BODY MAINTENANCE ................... 20
Checking Exhaust System ...................................... 20
Checking Clutch Fluid Level and Leaks ................. 20
Checking M/T Oil .................................................... 20
Changing M/T Oil .................................................... 20
Checking A/T Fluid ................................................. 20
Changing A/T Fluid ................................................. 22
Checking Differential Gear Oil ................................ 23
Changing Differential Gear Oil ................................ 23
Balancing Wheels (Bonding Weight Type) ............. 23
REMOVAL ........................................................... 23
WHEEL BALANCE ADJUSTMENT ..................... 23
Tire Rotation ........................................................... 25
Checking Brake Fluid Level and Leaks .................. 25
Checking Brake Lines and Cables ......................... 25
Changing Brake Fluid ............................................. 25
Checking Disc Brake .............................................. 25
ROTOR ................................................................ 25
CALIPER ............................................................. 26
PAD ..................................................................... 26
Checking Steering Gear and Linkage ..................... 26
STEERING GEAR ............................................... 26
STEERING LINKAGE ......................................... 26
Checking Power Steering Fluid and Lines .............. 27
Axle and Suspension Parts .................................... 27
Lubricating Locks, Hinges and Hood Latch (Coupe) ... 28
Lubricating Locks, Hinges and Hood Latch (Road-
ster) ........................................................................ 28
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 29
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 30
Standard and Limit .................................................. 30
BELT DEFLECTION AND TENSION .................. 30
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 30
ENGINE OIL CAPACITY (APPROXIMATE) ........ 30
SPARK PLUG (IRIDIUM-TIPPED TYPE) ............ 30

MA-6
GENERAL MAINTENANCE
Revision: 2006 November2007 350Z
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.MA-29
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
Clutch PedalMake sure the pedal operates smoothly and check it has the proper free play. —
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to
keep the floor mats away from the pedal.BR-7
, BR-23
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is held
securely on a fairly steep hill when only the parking brake is applied.PB-3
Automatic transmis-
sion “Park” mecha-
nismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the “P” position without applying any brakes.— ItemReference page
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.MA-13
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation,
deterioration or loose connections.—
Brake and clutch fluid
levelsMake sure that the brake and clutch fluid levels are between the “MAX” and
“MIN” lines on the reservoirs.MA-25
, MA-20
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions require
frequent checks of the battery fluid level.—
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-13
Engine oil levelCheck the level on oil level gauge after parking the vehicle on a level spot and
turning off the engine.MA-16
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.MA-27
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it.MA-20
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around
the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.—

MA-8
PERIODIC MAINTENANCE
Revision: 2006 November2007 350Z
Schedule 1NLS00006
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if auto belt tensioner reading reaches maximum limit.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, refer to FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months, which-
ever comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.50
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Drive belts NOTE (1)MA-13
Air cleaner filter NOTE (2) [R]MA-16
EVAP vapor linesI*MA-19
Fuel linesI*MA-16
Fuel filter NOTE (3)-
Engine coolant NOTE (4)MA-13
Engine oil R R RRRRR RMA-16
Engine oil filter (Use part No.
15208 65F01 or equivalent.)R R RRRRR RMA-17
Spark plugs (Iridium-tipped
type)Replace every 105,000 miles (169,000 km).MA-18
Intake & exhaust valve clear-
ance*NOTE (5)EM-80
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months, which-
ever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Drive belts NOTE (1) I*MA-13
Air cleaner filter NOTE (2) [R]MA-16
EVAP vapor linesI*MA-19
Fuel linesI*MA-16
Fuel filter NOTE (3)-
Engine coolant NOTE (4) R*MA-13
Engine oil R R R R R R R RMA-16
Engine oil filter (Use part No.
15208 65F01 or equivalent.)R R RRRRRRMA-17
Spark plugs (Iridium-tipped
type)Replace every 105,000 miles (169,000 km).MA-18
Intake & exhaust valve clear-
ance*NOTE (5)EM-80

MA-10
PERIODIC MAINTENANCE
Revision: 2006 November2007 350Z
Schedule 2NLS00007
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if auto belt tensioner reading reaches maximum limit.
(2) Maintenance-free item. For service procedures, refer to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
NOTE:
(1) Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new
vehicle limited warranty.
(2) Tires cannot be rotated in this vehicle. Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles,
kilometers or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Drive belts NOTE (1) I*MA-13
Air cleaner filter [R] [R]MA-16
EVAP vapor lines I* I*MA-19
Fuel lines I* I*MA-16
Fuel filter NOTE (2)-
Engine coolant NOTE (3) R*MA-13
Engine oil R R R R R R R RMA-16
Engine oil filter (Use part No.
15208 65F01 or equivalent.)RRRR R RRRMA-17
Spark plugs (Iridium-tipped
type)Replace every 105,000 miles (169,000 km).MA-18
Intake & exhaust valve clear-
ance*NOTE (4)EM-80
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Brake lines & cables
IIIIMA-25
Brake pads & rotors
IIIIMA-25
Automatic transmission fluid,
manual transmission & differen-
tial gear oilNOTE (1) IIIIMA-20
, MA-20 ,
MA-23
Steering gear & linkage, axle &
suspension parts I IMA-26,
RSU-5
, MA-27
Tire rotation NOTE (2)MA-5,
MA-25
Exhaust system
IIMA-20

ENGINE MAINTENANCE
MA-13
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Revision: 2006 November2007 350Z
ENGINE MAINTENANCEPFP:00000
Checking Drive BeltsNLS0009V
WARNING:
Be sure to perform this step when engine is stopped.

Make sure that the indicator (C) (notch on fixed side) of drive belt auto-tensioner is within the possible use
range (A).
NOTE:
Check the drive belt auto-tensioner indication when the engine is cold.

When new drive belt is installed, the indicator (C) (notch on fixed side) should be within the range (B) in
the figure.

Visually check entire drive belt for wear, damage or cracks.

If the indicator (C) (notch on fixed side) is out of the possible use range or belts is damaged, replace drive
belt.
Tension AdjustmentNLS0009W
Belt tension is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
Changing Engine CoolantNLS0000C
WARNING:

To avoid being scalded, do not change engine coolant when engine is hot.

Wrap a thick cloth around cap and carefully remove cap. First, turn cap a quarter of a turn to
release built-up pressure. Then turn cap all the way.

Be careful not to allow engine coolant to contact drive belts.
DRAINING ENGINE COOLANT
1. Remove undercover with power tool.
1. Power steering oil pump 2. Alternator 3. Drive belt auto-tensioner
4. Crankshaft pulley 5. A/C compressor 6. Idler pulley
7. Drive belt 8. Idler pulley
A. Possible use range B.Range when new drive belt is
installedC. Indicator
D. View D
PBIC4943E

ENGINE MAINTENANCE
MA-17
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Revision: 2006 November2007 350Z
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
CAUTION:

When filling engine oil, do not pull out oil level gauge.

The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.

Always use oil level gauge to determine the proper amount of engine oil in the engine.
7. Warm up engine and check area around drain plug and oil filter for oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level.
Changing Oil FilterNLS0000G
REMOVAL
WARNING:
Be careful not to get burned when engine and engine oil may be hot.
1. Remove undercover with power tool.
2. Using oil filter wrench [SST], remove oil filter.
CAUTION:

Oil filter is provided with relief valve. Use Genuine NIS-
SAN Oil Filter or equivalent.

When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.

Do not allow engine oil to adhere to drive belts.

Completely wipe off any engine oil that adheres to engine
and vehicle.
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply engine oil to the oil seal contact surface of new oil filter.
Drain and refill With oil filter change 4.9 (5-1/8, 4-1/4)
Without oil filter change 4.6 (4-7/8, 4)
Dry engine (Overhaul)5.5 (5-3/4, 4-7/8)
A : Make sure that the oil level is between “L” and “H”
PBIC4931E
PBIC0819E
SMA010

CHASSIS AND BODY MAINTENANCE
MA-29
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Revision: 2006 November2007 350Z
Checking Seat Belt, Buckles, Retractors, Anchors and AdjustersNLS0005L
CAUTION:

After any collision, inspect all seat belt assemblies, including retractors and other attached hard-
wares (I.e. anchor bolt, guide rail set). Nissan recommends to replace all seat belt assemblies in
use during a collision, unless not damaged and properly operating after minor collision.
Also inspect seat belt assemblies not in use during a collision, and replace if damaged or improp-
erly operating.
Seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal col-
lision where the driver and passenger air bags are deployed.

If any component of seat belt assembly is questionable, do not repair.
Replace as seat belt assembly.

If webbing is cut, frayed, or damaged, replace belt assembly.

Never oil tongue and buckle.

Use a genuine NISSAN seat belt assembly.
For details, refer to Refer to Service Manual in SB section.

Check anchors for loose mounting

Check belts for damage

Check retractor for smooth operation

Check function of buckles and tongues when buckled and released
PIIB7159E

MA-30
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 November2007 350Z
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNLS00014
BELT DEFLECTION AND TENSION
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, lmp qt)
SPARK PLUG (IRIDIUM-TIPPED TYPE)
WHEEL BALANCE
Tightening TorqueNLS00015
Unit: N·m (kg-m, ft-lb),
Unit: N·m (kg-m, in-lb)* Tension of drive belts Auto adjustment by auto tensioner
Engine coolant capacity (With reservoir tank at “MAX” level) 9.0 (9-1/2, 7-7/8)
Reservoir tank engine coolant capacity (at MAX level) 0.8 (7/8, 3/4)
Drain and refill With oil filter change 4.9 (5-1/8, 4-1/4)
Without oil filter change 4.6 (4-7/8, 4)
Dry engine (Overhaul)5.5 (5-3/4, 4-7/8)
MakeDENSO
Standard typeFXE22HR-11
Gap (Nominal)1.1 mm (0.043 in)
Maximum allowable unbalanceDynamic (At rim flange) Less than 5 g (0.17 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Radiator drain plug1.2 (0.12, 11)*
Air relief plug1.2 (0.12, 11)*
Oil pan drain plug34.3 (3.5, 25)
Oil filter17.7 (1.8, 13)
Spark plug19.6 (2.0, 14)