NISSAN ALMERA 2001 Service Manual

7. ABS Warning Lamp Stays On When Ignition
Switch Is Turned On
=NJBR0110
1 INSPECTION START
ABS control unit inspection
SBR763E
©GO TO 2.
2 CHECK WARNING LAMP
1. Disconnect ABS actuator and electric unit connector.
2. Connect suitable wire between ABS actuator and electric unit connector terminal 10 and ground.
SBR146EE
Does warning lamp activate?
Ye s©GO TO 3.
No©Repair combination meter. Check the following.
+Harness connector E1
+Harness for open or short between ABS actuator and electric unit and fuse
If NG, repair harness or connector.
3 CHECK HARNESS CONNECTOR
Check ABS actuator and electric unit pin terminals for damage or the connection of ABS actuator and electric unit harness
connector. Reconnect ABS actuator and electric unit harness connector. Then retest.
OK©INSPECTION END
NG©GO TO 4.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On
BR-95

4 CHECK ABS MOTOR GROUND
1. Turn ignition switch ªOFFº.
2. Disconnect ABS actuator and electric unit connector.
3. Check continuity between ABS actuator and electric unit connector terminal 16 and ground.
SBR147EC
Does continuity exist?
Ye s©Replace ABS actuator and electric unit.
No©Check the following.
+Harness connector E1
+Harness for open or short between ABS actuator and electric unit and ground
If NG, repair harness or connector.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On (Cont'd)
BR-96

NJBR0111
CAUTION:
Be careful not to damage sensor edge and sensor rotor teeth.
When removing the front or rear wheel hub assembly, first
remove the ABS wheel sensor from the assembly. Failure to
do so may result in damage to the sensor wires making the
sensor inoperative.
Wheel SensorsNJBR0111S01
SBR902D
REMOVAL AND INSTALLATIONABS
BR-97

ABS Actuator and Electric UnitNJBR0111S10
SBR630E
REMOVALNJBR0111S10011. Disconnect battery cable.
2. Drain brake fluid.
3. Remove mounting bracket fixing bolts and nuts.
4. Disconnect connector, brake pipes and remove fixing nuts.
INSTALLATIONNJBR0111S1002CAUTION:
After installation, refill brake fluid. Then bleed air.
1. Connect brake pipes temporarily.
2. Tighten fixing bolts and nuts.
3. Tighten brake pipes.
4. Connect connector and battery cable.
REMOVAL AND INSTALLATIONABS
ABS Actuator and Electric Unit
BR-98

SBR984C
SBR873CA
Sensor RotorNJBR0111S02REMOVALNJBR0111S02011. Remove the drive shaft and rear wheel hub. Refer to ªDrive
Shaftº and ªWheel Hubº in AX section.
2. Remove the sensor rotor using suitable puller, drift and bear-
ing replacer.
SBR985C
INSTALLATIONNJBR0111S0202Install the sensor rotor. For front sensor rotor, use hammer and
wooden block. For rear sensor rotor, use suitable drift and press.
+Always replace sensor rotor with new one.
SBR986C
+Pay attention to the dimension of rear sensor rotor as show in
figure.
h: 17.7 - 18.7 mm (0.697 - 0.736 in)
REMOVAL AND INSTALLATIONABS
Sensor Rotor
BR-99

General SpecificationsNJBR0077Unit: mm (in)
Applied model For Europe
Engine QG15DE Except QG15DE
ABS Without ABS Optional Ð
Front brakeBrake model CL25VG CL25VBG
Cylinder bore
diameter57.2 (2.252)
Pad
Length´width´
thickness113.1´45.5´11.0
(4.45´1.791´0.433)108.8´47.7´11.0 (4.28´1.878´0.433)
Rotor outer diam-
eter´thickness257´22 (10.12´0.87) 280´22 (11.02´0.87)
Unit: mm (in)
Body Sedan Hatchback
Grade LX Except LX
ABS Without ABS With ABS Ð
Rear
brakeBrake model LT20N CL9HC LT20NCL9HCG
(Cam &
strut type)CL11HEG
(Ball &
Ramp
type)
Cylinder bore diam-
eter17.46 (0.6874) 33.9 (1.335)17.46
(0.6874)33.96
(1.3370)38.2
(1.504)
Lining or pad
Length´width´
thickness195´35´4.5 (7.68
´1.38´0.18)89.1´39.5´10.0 (3.508´1.555´0.394)195´35
´4.5
(7.68´
1.38´
0.18)79.8´38.5´9.3
(3.142´1.516´
0.366)
Drum inner diameter
or rotor outer diam-
eter´thickness203.2 (8.00) 258´9 (10.16´0.35)203.2
(8.00)258´9 (10.16´0.35)
Master
cylinderCylinder bore diam-
eter23.81 (15/16)
Control
valveValve modelDual proportioning valve
[Except 4-door Sedan for Europe (RHD with optional ABS, and LHD with gasoline engine and optional ABS)]
Split point
kPa (bar, kg/cm
2,
psi)´reducing ratio3,923 (39.2, 40, 569)´0.4
Unit: mm (in)
Applied model For Europe
Body Sedan Hatchback
Engine QG15DE, QG18DE YD22DDT QG15DE, QG18DE YD22DDT
ABS OptionalWithout
ABSÐ Optional Ð
Brake
boosterBooster model M215T S255 M215T S255, V255
Dia-
phragm
diameterPrimary 230 (9.06) 255 (10.04)230
(9.06)255 (10.04)
Second-
ary205 (8.07) Ð205
(8.07)Ð
Recommended brake fluid DOT 4
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
BR-100

Disc BrakeNJBR0078Unit: mm (in)
Brake model CL25A, CL25VG, CL25VBG CL9HCG, CL11HEG
Pad wear limit Minimum thickness 2.0 (0.078) 2.0 (0.079)
Rotor repair limitMaximum runout 0.07 (0.0028) 0.07 (0.0028)
Minimum thickness 20.0 (0.787) 9 (0.35)
Drum BrakeNJBR0135Unit: mm (in)
Brake modelLT20N
Lining wear limit Minimum thickness 1.5 (0.059)
Drum repair limitMaximum inner diameter 204.5 (8.051)
Maximum out-of-round 0.03 (0.0012)
Brake PedalNJBR0079Unit: mm (in)
Free height ªHº*LHDM/T 156.0 - 166.0 (6.14 - 6.54)
A/T 165.0 - 175.0 (6.54 - 6.89)
RHDM/T 155.0 - 165.0 (6.10 - 6.50)
A/T 164.0 - 174.0 (6.46 - 6.85)
Clearance ªCº between pedal stopper and threaded end of stop lamp switch or brake switch 0.74 - 1.96 (0.0291 - 0.0772)
*: Measured from surface of dash panel to surface of pedal pad
Parking BrakeNJBR0080
TypeCenter lever
Number of notches
[under force of 196 N (20 kg, 44 lb)]Sedan 8 - 9
Hatchback 4 - 6
Number of notches
when warning lamp switch comes on1
SERVICE DATA AND SPECIFICATIONS (SDS)
Disc Brake
BR-101

SERVICE DATA AND SPECIFICATIONS (SDS)
Parking Brake (Cont'd)
BR-102

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS...............................................................3
Service Notice..............................................................3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............3
CLIP AND FASTENER....................................................4
Description ...................................................................4
CHASSIS AND BODY MAINTENANCE (FOR
EUROPE).........................................................................6
Checking Body Corrosion ............................................6
BODY FRONT END.........................................................7
Removal and Installation .............................................7
FRONT BUMPER ASSEMBLY....................................7
BODY REAR END AND OPENER................................10
Removal and Installation (Sedan) .............................10
REAR BUMPER ASSEMBLY....................................10
Removal and Installation (Hatchback).......................13
REAR BUMPER ASSEMBLY....................................13
DOOR.............................................................................16
Adjustment .................................................................16
STRIKER ADJUSTMENT..........................................16
Front Door Glass .......................................................17
FRONT DOOR GLASS AND REGULATOR................17
Rear Door Glass ........................................................18
REAR DOOR GLASS AND REGULATOR..................19
Front Door Lock .........................................................21
BELL CRANK ADJUSTMENT....................................21
OUTSIDE HANDLE ROD ADJUSTMENT...................21
REMOVAL...............................................................22
Rear Door Lock .........................................................23
OUTSIDE HANDLE ROD ADJUSTMENT...................23
REMOVAL...............................................................24
INSTRUMENT PANEL ASSEMBLY.............................25
Removal and Installation ...........................................25
SIDE AND FLOOR TRIM...............................................31
Removal and Installation ...........................................31
SEDAN...................................................................31
3-DOOR HATCHBACK.............................................34
5-DOOR HATCHBACK.............................................36
DOOR TRIM...................................................................39
Removal and Installation ...........................................39ROOF TRIM...................................................................43
Removal and Installation ...........................................43
TRUNK ROOM TRIM.....................................................45
Removal and Installation ...........................................45
SEDAN...................................................................45
BACK DOOR TRIM.......................................................46
Removal and Installation ...........................................46
3-DOOR AND 5-DOOR HATCHBACK.......................46
EXTERIOR.....................................................................47
Removal and Installation ...........................................47
FRONT SEAT................................................................56
Removal and Installation ...........................................56
MANUAL SEAT (SEDAN).........................................57
MANUAL SEAT (HATCHBACK)................................58
Heated Seat ...............................................................59
Active Head Restraint ................................................59
OPERATION OUTLINE............................................59
REAR SEAT...................................................................60
Removal and Installation ...........................................60
SEDAN...................................................................60
SEDAN (FOR EUROPE)...........................................61
HATCHBACK...........................................................62
SUNROOF......................................................................63
Adjustment .................................................................63
Removal .....................................................................63
Trouble Diagnoses.....................................................67
DIAGNOSTIC TABLE................................................67
WIND DEFLECTOR.................................................67
ADJUSTMENT.........................................................68
DRAIN HOSES........................................................69
WEATHERSTRIP.....................................................69
LINK AND WIRE ASSEMBLY....................................70
WINDSHIELD AND WINDOWS....................................71
Removal and Installation ...........................................71
REMOVAL...............................................................71
INSTALLATION........................................................71
WINDSHIELD..........................................................72
SIDE WINDOW........................................................73
BACK DOOR WINDOW............................................74
DOOR MIRROR.............................................................75

Removal and Installation ...........................................75
REAR VIEW MIRROR...................................................76
Removal and Installation ...........................................76
REMOVAL...............................................................76
INSTALLATION........................................................76BODY (ALIGNMENT)....................................................77
Alignment ...................................................................77
ENGINE COMPARTMENT........................................78
UNDERBODY..........................................................80
CONTENTS(Cont'd)
BT-2